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NHTSA ID Number: 10126580

Manufacturer Communication Number: FSB 313-004

TSB/Document Date: 2017-12-22


Summary

Stackable Battery Box Premature Battery Corrosion


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TSB/Document ID: FSB 313-004

Replacement Service Bulletin Number:

MFR Communication Date: 2014-02-18

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: ELECTRICAL SYSTEM:12V/24V/48V BATTERY

MFR Component System:

MFR Component Subsystem:


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Field Service Bulletin
Trucks

Volvo TruckseBay logo North America
Greensboro, NC USA

Date

Group

2.2014

No.

Release

313 004 01

Page

1(12)

Stackable Battery Box, Premature Battery
Corrosion
VHD

FSB 313-004, Stackable Battery Box, Premature
Battery Corrosion
(February 2014)
Changes have been made to the stackable 3 battery box used on certain VolvoeBay logo VHD model
chassis’ from 2010–2013. This will improve the protection of the batteries from the
environment therefore improving the condition of the battery terminals, cables, connections
within the box in regards to corrosion.

Required Parts
Part #

Qty

Description

Aplication

22248322

1

Battery Shelf

VHD

22248326

1

Lower Hold Down

VHD

22248329

1

Lower Cover

VHD

21324949

1

Hold Down Bolt

VHD

22262398

1

Positive Jump Stud

VHD

21416154

1

Warning Label

VHD

Service personnel: Please circulate, read and initial

Service
Manager

Warranty
Administrator

PV729-FSB313-004_V

Workshop
Foreman

Service Technicians

USA63965

Volvo TruckseBay logo North America
Field Service Bulletin

Date
2.2014

Group

No.

Release

313

004

01

Repair procedure
Note: Information is subject to change without notice.
Illustrations are used for reference only, and may differ slightly from the actual engine
version. However, key components addressed in this information are represented as
accurately as possible.

You must read and understand the precautions and guidelines in Service Information,
Function Group 30, "General Safety Practices, Electrical and Electronics" before
performing this procedure. If you are not properly trained and certified in this procedure,
ask your supervisor for training before you perform it.

1 Secure the vehicle for service by parking it on a flat level surface, applying the parking
brake, chocking the rear wheels, and placing the transmission in neutral.
2 Turn the battery disconnect switch off (If applicable).
3 Remove the driver side top step.
4 Remove the upper and lower battery box covers.
5 Steam clean and blow dry (using an air nozzle) the cables, batteries and battery box
assembly.
6 Remove the driver side fender extension attached to the battery box.
7 Cut and remove battery cable ties anchoring leads to upper battery hold down.

Page
2(12)

Volvo TruckseBay logo North America
Field Service Bulletin

Date
2.2014

Group

No.

Release

313

004

01

8 Disconnect the upper battery cables in order. Tape or cover each battery cable terminal as
it is disconnected.

W3057042

9 Remove upper battery hold down and fastener.
10 Remove upper battery from tray. Ensure cab air bags are aired up to allow sufficient
clearance to work.

Page
3(12)

Volvo TruckseBay logo North America
Field Service Bulletin

Date
2.2014

Group

No.

Release

313

004

01

11 Disconnect the lower battery cables in order. Tape or cover each battery terminal as it is
disconnected.

W3057043

12 Remove lower battery hold down and fasteners. Remove both batteries.

Page
4(12)

Volvo TruckseBay logo North America
Field Service Bulletin

Date
2.2014

13 Remove upper battery support shelf.
a.

Remove the mat (1).

b.

Remove both jump studs.

c.

Remove the shelf and discard (2).

W3084489

Group

No.

Release

313

004

01

Page
5(12)

Volvo TruckseBay logo North America
Field Service Bulletin

Date
2.2014

Group

No.

Release

313

004

01

14 Install the new upper battery support shelf (part # 22248322).
a.

Install both jump studs (Original Negative(-) and New Positive(+) (part #
22262398)
Note: Do not over tighten plastic nut. Hand tighten only.

b.

Install replacement upper battery shelf (2).

c.

Install original mat (1).

W3084489

15 Recheck the cleanliness of the battery box and make certain it is clean and dry.

Page
6(12)

Volvo TruckseBay logo North America
Field Service Bulletin

Date
2.2014

Group

No.

Release

313

004

01

16 Install tubing on hold down bolt(part # 21324949)(Outside lower).
a.

Obtain a length of 3/8” air tubing.

b.

Cut to an approximate length of 216 mm (8.5 inches).

c.

Slide the tubing over the new longer hold down bolt.

W3084490

1. Tube
2. Battery Hold Bolt

Page
7(12)

Volvo TruckseBay logo North America
Field Service Bulletin

Date
2.2014

Group

No.

Release

313

004

01

17 Install the lower mat, both lower batteries and the replacement battery hold down (part #
22248326).
Torque the hold down fastener to 9.5 Nm (7 ft/lb).

W3084491

1. Nut
2. Battery Hold Down
3. Mat
4. Stud

Page
8(12)

Volvo TruckseBay logo North America
Field Service Bulletin

Date
2.2014

Group

No.

Release

313

004

01

18 Remove the tape or covers from the lower battery cable terminals. Connect the cables in
reverse order.

W3057043

19 Coat the lower battery connections with corrosion inhibitor or similar product.
20 Install the upper battery and hold down. Torque the hold down fastener to
9.5 Nm (7 lb/ft).

Page
9(12)

Volvo TruckseBay logo North America
Field Service Bulletin

Date
2.2014

Group

No.

Release

313

004

01

21 Remove the tape or covers from the upper battery cable terminals. Connect the cables in
reverse order.

W3057042

22 Coat the upper battery cable connections with corrosion inhibitor or similar product.
23 Install cable ties as needed to secure the battery cables.

Page
10(12)

Volvo TruckseBay logo North America
Field Service Bulletin

Date
2.2014

Group

No.

Release

313

004

01

24 Modify the upper battery box cover as follows:
a.

Place the new lower cover (part # 22248329) over the upper cover, as if
positioned on the box.

b.

Place the lower cover (oblong hole) over top of the (hole) in the upper cover so
that the oblong is mostly located above the hole.

c.

Scribe the inside oblong shape onto the upper cover.

d.

File the cover to same shape hole as lower cover.

W3084492

25 Install the upper and lower battery box covers. (Attach tethers, if applicable).
26 Install warning label (part # 21416154).
27 Install driver side top step.
28 Turn the battery disconnect switch on.
29 Check for proper operation of the electrical system.
30 Remove the wheel chocks.

Page
11(12)

Volvo TruckseBay logo North America
Field Service Bulletin

Date
2.2014

Group

No.

Release

313

004

01

Page
12(12)

Reimbursement
This repair may be eligible for reimbursement if a product failure was experienced within time and mileage limits of
the applicable Warranty coverage. Reimbursement is obtained via the normal claim handling process.
Claim Type (used only when uploading from the Dealer Bus. Sys.)

W

Labor Code
Primary Labor Code

31305-0-01
1.4 hrs.

Causal Part

21689508
Volvo TruckseBay logo North America engages in a comprehensive program of testing and evaluating
to provide the best possible product. Volvo TruckseBay logo North America however, is not committed
to, or liable for updating existing vehicles.

1


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