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NHTSA ID Number: 10126260

Manufacturer Communication Number: IS-16100

TSB/Document Date: 2017-12-22


Summary

This instruction sheet explains how to install latest radio models


Instruction Sheet

IS-16100

REPLACEMENT OF RADIO #901437 BY #23000462
AND RADIOS #901438 OR #901439 BY #23000444
Apply to vehicles below prior OBD
From 2PCH3349761010560 to 2PCH33497DC712363 (series H)
From 2PCG3349471028933 to 2PCG33494DC735451 (series X)
Apply to OBD vehicles below
From 2PCH33499DC712364 (series H)
From 2PCG33497EC735459 (series X)
MATERIAL
You have to order kit according to existing radio model.
Order the following kit for radio CD MP3 BT–AF (part #901437)
Kit #390021 includes the following parts:
Part No.
061010
23000462

Description

Qty

Interface wiring cable for DEA5XX radio model
Radio AM/F M/WB CD BT USB

1
1

563962

Connector, AMP 8 CIRCUITS (cap)

1

FI16100

Feuille instructions

1

IS16100

Instruction sheet

1

Order the following kit for radio CD MP3 BT SAT SIRIUS- AF (part #901438) and for radio CD MP3 BT
SAT XM – AF (part #901439) (new radio includes both old radio features)
Kit #390023 includes the following parts:
Part No.
061010
23000444

Description

Qty

Interface wiring cable for DEA5XX radio model
Radio AM/F M/WB CD BT USB SIRIUS XM (satellite)

1
1

563962

Connector, AMP 8 CIRCUITS (cap)

1

FI16100

Feuille instructions

1

IS16100

Instruction sheet

1

NOTE
Material can be obtained through regular channels.

NOTE
Procedure for optional overhead compartment radio replacement is similar. However, interface harness
part #061010 and connector part #563962 are not necessary.

IS-16100

Page 2 / 11

PROCEDURE

DANGER
Park vehicle safely, apply parking brake, stop engine. Prior to working on the vehicle, set the ignition
switch to the OFF position and trip the main circuit breakers equipped with a trip button.
Use personal protection equipment required (PPE).
REMOVING RADIO
1. Radio is normally located on the right side of
the dashboard.

Figure 1

2. Remove dashboard cover to get access to
wires and back side of the radio. Remove
M4-0.7 x 20 screws (5) that fix the cover to
the dashboard.

Figure 2

3. Unplug all connectors on the back side of
VSS module to allow easier access to the
back side of the radio. Use a small flat
screwdriver to help unlock connectors.

Figure 3

IS-16100

Page 3 / 11
4. Unplug all connectors and connections on the
back side of the old radio.

Figure 4

5. Remove hexagonal nut that fixes the radio to
the dashboard support.

Figure 5

6. Insert two U-shaped radio extractor pins in
the four (4) holes located on both sides of the
radio front panel and pull it out .

Extraction key :

Figure 6

Figure 7

NOTE: Some models may need to use flat end
radio extraction keys.

Figure 8

IS-16100

Page 4 / 11
INSTALLATION OF THE NEW RADIO
7. Plug existing radio connectors to interface
wiring cable (part #61010) included in the
installation kit. All connectors have one
possibility of matching together. You have no
chance of misconnection.
NOTE: Part # 563962 is used as a protection cap
on connector C_LINE OUT only in case of no
individal listenning.

Figure 9

8. Insert the new radio into its housing and install
the hexagonal screw on the back side of the
radio to fix it to the dashboard support.

Figure 10

9. Plug interface wiring cable connectors (part #
061010) and antenna to the new radio.

Figure 11

IS-16100

Page 5 / 11
10. Plug all VSS connectors to the module.

Figure 12

11. Check if the radio is correclty fixed to the dashbord and check if all the connections are fermly
connected. If nessecary, use nylon tie to fix new wires to existing cables or dashboard support.
12. Radio external audio inputs, USB and auxiliary ports, are now located in front of the new radio.
Therefore, radio external audio inputs, USB and auxiliary port located inside the dashboard lower
drawer are no longer supported.

Figure 13

Figure 14

13. To avoid mismatch between vehicle and VDA Center, it is important to remove all software
componants from the VDA Center. Follow steps 14 to 23 for vehicles prior OBD or follow steps 24
to 37 for OBD vehicles.

IS-16100

Page 6 / 11
Removing MID 206 in PTT for vehicles prior OBD
Apply to following vehicles:

From 2PCH3349761010560 to 2PCH33497DC712363 (series H)

From 2PCG3349471028933 to 2PCG33494DC735451 (series X)

14. Connect to Premium Tech Tool (PTT) with a
good internet connection. It is not nessecary
to connect the vehicle.

15. Select Product tab and then Manual Selection
menu. PTT opens the Manuel Selection dialog
box .

16. Write the Chassis ID number of the vehicle
into the right box. Press OK button. PTT
opens the ‘’Work order number’’ dialog box .

Figure 15

17. Write work order number into the right box.
Press Start Work button.

Figure 16

IS-16100

Page 7 / 11
18. Select Program tab and select “Accessory Kit”
operation.

19. Press Start button then OK button.

Figure 17

20. Press on Play icon to run Accessory kit #
85151635 and write the number into the right
box.

Figure 18

21. Follow the instructions for the rest of the procedure.

22. Check if radio operates well; check all driver and passenger speakers.

23. The Bulletin is complete.

IS-16100

Page 8 / 11
Removing MID 206 in PTT for OBD vehicles
Apply to following vehicles:

From 2PCH33499DC712364 (series H)
From 2PCG33497EC735459 (series X)

24. Connect to Premium Tech Tool (PTT) with a
good internet connection. It is not nessecary
to connect the vehicle.

25. Select Product tab and then Manual Selection
menu. PTT opens the Manuel Selection dialog
box.

26. Write Chassis ID number of the vehicle into
the right box. Press OK button. PTT opens the
‘’Work order number’’ dialog box.

Figure 19

27. Write work order number into the right box.
Press Start Work button.

Figure 20

IS-16100

Page 9 / 11
28. Press Tech Tool drop-down menu and then
select Manage Software New… menu.

Figure 21

29. Select “Order software” tab, check if the
system shows the right Chassis ID and press
Search button.

Figure 22

IS-16100

Page 10 / 11
30. Check if Radio (MID 206) code is in the list
that PTT shows on the screen.

Figure 23

31. Select “Accessory Kit” tab and write
Accessory kit # 85151631 into the right box.
32. Press ‘’Send Order’’ button. PTT opens the
Confirmation dialog box.

Figure 24

IS-16100

Page 11 / 11
33. Press NO button if no more operations are
necessary.

Figure 25

34. Press Search button to refresh the screen and
check if Radio (MID 206) has been removed
from the control unit list.

Figure 26

35. Check if radio operates well; check all driver and passenger speakers.

36. The Bulletin is complete.

NOTES
Visit our Technical Publications Website at the link below if you wish to download the radio
how to use instructions.
https://techpub.prevostcar.com/en/supplier-publications

PARTS / WASTE DISPOSAL
Discard waste according to applicable environmental regulations (Municipal/State[Prov.]/ Federal)

1

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TSB/Document ID: IS-16100

Replacement Service Bulletin Number:

MFR Communication Date: 2017-04-18

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: EQUIPMENT:ELECTRICAL:RADIO/TAPE DECK/CD ETC.

MFR Component System:

MFR Component Subsystem:


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