NHTSA ID Number: 10123025
Manufacturer Communication Number: V261507 2031583
TSB/Document Date: 2017-11-08
Summary
Technical Bulletin (Exhaust Pressure Control Valve / Exhaust Gas Recirculation Flow issues): This document contains the fault codes needed to diagnose, and service the issue. The document contains the fault codes necessary to check warranty coverage for servicing the issue
Technical Bulletin
Model(s)
Year
Jetta, Jetta
Wagon
2009
Jetta
2010-2013
Eng. Code
Trans. Code
VIN Range From
VIN Range To
All
All
All
All
AJ_AM000001
AJ_DM421700
All
AJ_AW000001
AJ_DW124280
All
AJ_AM000001
AJ_DM661026
All
AT_DM000001
AT_DM657794
All
AT_DM000001
AT_DM811697
All
A3_CC000001
A3_DC096379
2.0L TDI
(CBEA, CJAA)
2.0L TDI
(CJAA)
2.0L TDI
Golf
2010-2013
(CJAA)
2.0L TDI
Jetta
SportWagen
2010-2013
Beetle
2013
(CJAA)
2.0L TDI
(CJAA)
2.0L TDI
Beetle
Convertible
2013
Passat
2012-2013
(CJAA)
2.0L TDI
(CKRA)
Condition
26 15 07 July 22, 2015 2031583 Supersedes T.B. V261305 dated September 24, 2013 to include additional
models and model year applicability with VIN ranges.
MIL ON - DTC's P047F, P0477, P048A, P048B, P048C or P0401 Stored in ECM Fault Memory
Page 1 of 6
© 2015 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
MIL ON, DTCs related to exhaust flap. One or more of the following fault codes stored in the ECM:
DTC
Description
P047F
Exhaust Pressure Control Valve "A" Stuck Open
P0477
Exhaust Pressure Control Valve "A" Low
P048A
Exhaust Pressure Control Valve "A" Stuck Closed
P048B
Exhaust Pressure Control Valve Position
Sensor/Switch Circuit
P048C
Exhaust Pressure Control Valve Pos. Sensor/Switch
Circuit Range/Performance
P0401
Exhaust Gas Recirculation Flow Insufficient
Detected
Technical Background
Tip:
Water and road salt can corrode the exhaust flap shaft causing it to stick in open / closed position.
Production Solution
Improved parts introduced into production.
Page 2 of 6
© 2015 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
Service
WARNING:
To avoid possible injury:
When attempting to move the exhaust flap by hand, the ignition key should be in the OFF position.
If you are attempting to control the exhaust flap electronically using the scan tool, keep your hands away
from the flap during the activation.
1. If one or more of the faults are stored in the ECM fault memory, remove the exhaust flap to check for a sticking
condition. (Item 4).
If the flap cannot be moved or does not move freely, the exhaust flap must be replaced.
Page 3 of 6
© 2015 Volkswagen
Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen
Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
Warranty
To determine if this procedure is covered under Warranty, always refer to the Warranty Policies and
Procedures Manual 1)
Model(s)
Year(s)
Jetta, Jetta
Wagon
2009
Jetta
2010-2013
Eng. Code(s)
Trans.
Code(s)
VIN Range From
VIN Range To
All
All
All
All
AJ_AM000001
AJ_DM421700
All
AJ_AW000001
AJ_DW124280
All
AJ_AM000001
AJ_DM661026
All
AT_DM000001
AT_DM657794
All
AT_DM000001
AT_DM811697
All
A3_CC000001
A3_DC096379
2.0L TDI
(CBEA, CJAA)
2.0L TDI
(CJAA)
2.0L TDI
Golf
2010-2013
(CJAA)
2.0L TDI
Jetta
SportWagen
2010-2013
Beetle
2013
(CJAA)
2.0L TDI
(CJAA)
2.0L TDI
Beetle
Convertible
2013
Passat
2012-2013
(CJAA)
2.0L TDI
(CKRA)
SAGA Coding
Claim Type:
Use applicable Claim Type 1)
Damage
Service Number:
HST
Damage Location (Depends on
Service No.)
--
Use applicable when indicated
in Elsa (L/R)
Code
2671
0017
Page 4 of 6
© 2015 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
Parts Manufacturer
Golf ,Jetta, Jetta Wagon, Jetta
Sedan, Jetta SportWagen,
Passat
PCT 2)
2009 Jetta, Jetta Wagon
2010-2013 Jetta Sedan, Jetta SportWagen
Labor Operation 3) : Remove and Install Exhaust 26711931 = 40 TU
Flap
2010-2013 Golf
Labor Operation 3) : Remove and Install Exhaust 26711931 = 40 TU
Flap
2013-2013 Beetle, Beetle Convertible
Labor Operation 3) : Remove and Install Exhaust
26711933 = 40 TU
Flap
2012-2013 Passat
Labor Operation 3) : Remove and Install Exhaust 26711933 = 40 TU
Flap
Causal Part: Exhaust Regulator Flap
1K0 253 691 J
Diagnostic Time 4)
GFF Time expenditure
01500000 = 20 TU max.
YES
Road Test
01210002 = 00TU
NO
01210004 = 00TU
Technical Diagnosis
01320000 = 00 TU max.
NO
Claim Comment: Input “As per Technical Bulletin 2031583” in comment section of Warranty Claim.
1)
Vehicle may be outside any Warranty in which case this Technical Bulletin is informational only
2)
Code per warranty vendor code policy.
3)
Labor Time Units (TUs) are subject to change with ELSA updates.
4)
Documentation required per Warranty Policies and Procedures Manual.
Page 5 of 6
© 2015 Volkswagen
Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
Required Parts and Tools
Part Description
Part No:
Quantity
Exhaust Regulator Flap
1K0 253 691 J
1
Clamp
1K0 253 725 B
2
Gasket
1K0 253 115AE
2
No special tools required.
Additional Information
All part and service references provided in this Technical Bulletin are subject to change and/or removal.
Always check with your Parts Dept. and Repair Manuals for the latest information.
Page 6 of 6
© 2015 Volkswagen
Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen
Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
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TSB/Document ID: V261507 2031583
Replacement Service Bulletin Number:
MFR Communication Date: 2015-07-22
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
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