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NHTSA ID Number: 10122812

Manufacturer Communication Number: Quick Ref Spec B

TSB/Document Date: 2017-11-08


Summary

This document contains the quick reference specification book.


stabilization.
Approximately 6500 RPM
Limited by switching off fuel injectors and closing
throttle valve.
Regulated by the Engine Control Module (ECM).
Ignition timing is not adjustable.
Single coil ignition system with 4 ignition coils
(output stages integrated) that are connected
directly to spark plugs via the ignition cables. The
ignition coils can be pulled out of the cylinder head
using ignition coil puller (T40039).
1-3-4-2

Fastener Tightening Specifications
Component
Camshaft Position (CMP) sensor
Knock Sensor (KS) 1)
Spark plug
1)

Nm
10
20
30

Replace fastener(s).

68

AudieBay logo A3 Quick Reference Specification Book

October 2012

Manual Transmission – 02Q
General, Technical Data

Manual Trans. –
02Q

Transmission Identification

(1) Transmission code letters and build date.
(2) Manual transmission 02Q.

(2) Manual transmission 02Q.
AudieBay logo A3 Quick Reference Specification Book

October 2012

69

(Æ) Transmission code letters and build date.
Example:
FUP
Identification codes

70

04
Day

09
Month

2
Year of production
(2002)

AudieBay logo A3 Quick Reference Specification Book

October 2012

Codes Letters, Transmission
Allocation and Capacities
Manual transmission
Identification codes
Manufactured

KZS
05.2009

from
to
Allocation
Model
Engine
Gear ratios
Final drive I
for 1st to 4th gear
Z2:Z1 = i
Final drive II
for 5th/6th and reverse
gears
1st gear
2nd gear
3rd gear
4th gear
5th gear
6th gear
Reverse gear
itotal in highest gear
Capacities
Hydraulic

Manual Trans. –
02Q

AudieBay logo A3 from MY 2004
2.0L - 147 kWTurbo-FSI
71:18 = 3.944
71:23 = 3.087
47:14 = 3.357
48:23 = 2.087
47:32 = 1.469
45:41 = 1.098
41:37 = 1.108
38:41 = 0.927
34:23 x 14:14 = 3.990
2.861
Refer to the Fluid Capacity Chart
Hydraulic

The following information can be found in the Electronic Parts Catalog
(ETKA):
• Gear oil specification
Driveshaft flange allocation
• Clutch allocation

AudieBay logo A3 Quick Reference Specification Book

October 2012

71

Clutch – 02Q
Fastener Tightening Specifications
Component
Bulkhead bracket nut
Clutch pedal bracket nut
Clutch slave cylinder with release bearing
Metal clutch slave cylinder
Plastic clutch slave cylinder
Pressure plate (Sachs)
SAC pressure plate (LuK)
Vent screw

72

Fastener
size
-

Nm

M6
M7
M6
M7
-

12
15
13
20
13
20
4.5

AudieBay logo A3 Quick Reference Specification Book

20
25

October 2012

Manual Trans. –
02Q

Determining Clutch Manufacturer

A) Round outer contour (Æ) indicates a
clutch manufactured by Sachs.
B) Squared outer contour (1) and a depression all the way
around (2) indicates a clutch manufactured by LuK.

AudieBay logo A3 Quick Reference Specification Book

October 2012

73

B) Round outer contour (1) and a depression all the way
around (2) indicates a clutch manufactured by LuK.

74

AudieBay logo A3 Quick Reference Specification Book

October 2012

Controls, Housing – 02Q

Manual Trans. –
02Q

Transmission to Engine Tightening Specifications

Item
1 to 2

Fastener
M12 x 55 1)
With threaded stud M8
3
M12 x 70 1)
Installed from the engine side
4
M10 x 50 1)
5
M10 x 105 1)
6 and 7 M12 x 165
- With threaded stud M8
- Also starter to transmission
A and Alignment sleeves for centering
B
1)

Nm
80
80
40
40
80

Replace fastener(s).

AudieBay logo A3 Quick Reference Specification Book

October 2012

75

Fastener Tightening Specifications
Component
Back-up light switch
Bracket for electrical wiring-to-lower starter
bolt
Cable mounting bracket
Cable mounting bracket-to-transmission
Clutch housing
Cover plate
Flange shaft
Ground cable-to-upper bolt on the starter
Oil drain bolt with internal hex bolt
Oil drain bolt with internal multi-point bolt
Right driveshaft heat shield-to-cylinder
block
Selector bracket
Selector shaft
Selector shaft locking bolt
Selector mechanism
Shift housing nuts
Small cover plate for flywheel
Stub shaft or flange shaft
Metal slave cylinder with release bearing
Plastic slave cylinder with release bearing
Transmission mount

Fastener
size
-

Nm

-

20
20
15 plus an
additional 90°
(¼ turn)
6
33
23
30
45
25

20
23

M6
M8
-

Transmission pendulum support (without
threaded inserts) 1)

-

Transmission pendulum support (with
threaded inserts) 1)

-

5
20
30
20
8
25
10
33
12
15
60 plus an
additional 90°
(¼ turn)
40 plus an
additional 90°
(¼ turn)
50 plus an
additional 90°
(¼ turn)
100 plus an
additional 90°
(¼ turn)

-

76

AudieBay logo A3 Quick Reference Specification Book

October 2012

Component
Transmission mount 2)

Fastener
size
-

Transmission shift lever nut
2)

-

40 plus an
additional 90°
(¼ turn)
60 plus an
additional 90°
(¼ turn)
23

For bolt tightening clarification, refer to ElsaWeb, Subframe Mount Assembly
Overview, items 2 and 13.
For bolt tightening clarification, refer to ElsaWeb, Subframe Mount Assembly
Overview, items 14 and 15.

Manual Trans. –
02Q

1)

Nm

Rear Final Drive – 02Q
Fastener Tightening Specifications
Component
Air duct pipe-to-engine
Exhaust system bracket to subframe
Right drive axle heat shield
Stub shaft

AudieBay logo A3 Quick Reference Specification Book

Nm
10
23
25
33

October 2012

77

S tronic Transmission – 02E
General, Technical Data
Identification on Transmission

The transmission code letters are on top of the
transmission near the transmission oil cooler.
Example for above transmission:
• GKF = Transmission code
• 10.05.2 = Production date May 10th, 2002.
The transmission code is also found on the vehicle data plate.

78

AudieBay logo A3 Quick Reference Specification Book

October 2012

Code Letters, Transmission Allocations,
Ratios and Equipment

S tronic
Transmission – 02E

S tronic transmission
02E FWD
Transmission
Identification codes KCZ,KNC,KPV,LQZ,LTL, MMA
Allocation
Type
AudieBay logo A3 from MY 2004
Engine
2.0L TFSI 4V - 147 kW
Gear Ratios
Final drive I for 1st to
69:17 = 4.059
4th gear
Z2:Z1
Final drive II for 5th/6th
69:22 = 3.136
gear and reverse gear
1st gear
45:13 = 3.461
2nd gear
43:20 = 2.150
3rd gear
41:28 = 1.464
4th gear
41:38 = 1.078
5th gear
35:32 = 1.094
6th gear
35:38 = 0.921
Reverse gear
22:14 x 33:13 = 3.990

AudieBay logo A3 Quick Reference Specification Book

October 2012

79

Controls, Housing – 02E
Fastener Tightening Specifications
Component
Selector lever cable bracket nut
Selector mechanism function unit cover nut 1)
Final drive support 1)

Nm
13
9
40 plus an
additional 90°
(¼ turn)
45
3.5
3.5
23
45
3
40 plus an
additional 90°
(¼ turn)
100 plus an
additional 90°
(¼ turn)
10
8
20 plus an
additional 45°
(⅛ turn)
40 plus an
additional 90°
(¼ turn)
60 plus an
additional 90°
(¼ turn)
20

Inspection plug
Locking plate
Locking spring
Mounting bracket for selector lever cable on transmission
Oil drain plug
Overflow pipe
Pendulum support 1) 2)

Selector mechanism function unit nut
Selector mechanism function unit nut (from 11.2009)
Transmission fluid cooler 1)
Transmission mount 1)

3)

Transmission oil filter housing
1)
2)

3)

Replace fastener(s).
For bolt tightening clarification, refer to ElsaWeb, Subframe Mount Overview, items
2 and 13.
For bolt tightening clarification, refer to ElsaWeb, Subframe Mount Overview, items
14 and 15.

80

AudieBay logo A3 Quick Reference Specification Book

October 2012

S tronic
Transmission – 02E

Transmission to Engine Tightening Specifications

Transmission to 2.0L TFSI Engine
Item
1, 3, 10
5, 9
6, 7, 8
2, 4
A

Fastener
Nm
M12 x 55
80
M12 x 70
80
M10 x 50
40
For bolt tightening clarification, refer to ElsaWeb, Electrical
Equipment, Starter.
Alignment sleeves for centering

Transmission to 2.0L TDI CR Engine
Item
1, 3, 10
5
6
7, 8
9
2, 4

1...7891011...24

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TSB/Document ID: Quick Ref Spec B

Replacement Service Bulletin Number:

MFR Communication Date: 2012-11-01

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

MFR Component System:

MFR Component Subsystem:


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