NHTSA ID Number: 10122813
Manufacturer Communication Number: Quick Ref Spec B
TSB/Document Date: 2017-11-08
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TSB/Document ID: Quick Ref Spec B
Replacement Service Bulletin Number:
MFR Communication Date: 2012-11-01
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
MFR Component System:
MFR Component Subsystem:
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2013
A4/S4
Quick Reference
Specification Book
2013 Audi
A4/S4
Quick Reference Specification Book
Table of Contents
General Information....................................................... 1
Decimal and Metric Equivalents............................................1
Tightening Specification........................................................2
Warnings and Cautions.........................................................4
Vehicle Identification...................................................... 9
VIN on Lower Edge of Front Window.......................................9
VIN Decoder...........................................................................10
Vehicle Data Sticker............................................................... 11
Sales Codes.................................................................. 12
Engine Codes.........................................................................12
Transmission Codes...............................................................12
Vehicle Lifting............................................................... 13
Lifting Points for Lifting Platform and Trolley Jack..................13
ENGINES
Engine Mechanical – 2.0L CAEB, CPMA.................... 15
General, Technical Data – 2.0L CAEB, CPMA....................15
Engine Number Location........................................................15
Engine Data............................................................................15
Engine Assembly – 2.0L CAEB, CPMA...............................16
Fastener Tightening Specifications.........................................16
Securing Engine to Transmission...........................................16
Crankshaft, Cylinder Block – 2.0L CAEB, CPMA................18
Fastener Tightening Specifications.........................................18
Accessory Assembly Bracket Tightening Specifications.........19
Transmission Side Sealing Flange - Tightening Sequence,
with 8 Bolts Specifications................................................20
Transmission Side Sealing Flange - Tightening Sequence,
with 6 Bolts Specifications................................................21
Cylinder Block Bearing Shell Identification.............................22
Bearing Cap Bearing Shell Identification................................24
Piston Ring End Gaps............................................................25
Piston Ring Clearance............................................................25
Piston and Cylinder Dimensions.............................................25
Piston and Connecting Rod Tightening Specifications...........25
Audi A4/S4 Quick Reference Specification Book
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Crankshaft Dimensions..........................................................25
Crankshaft Assembly Tightening Specifications.....................26
Cylinder Head, Valvetrain – 2.0L CAEB, CPMA..................27
Fastener Tightening Specifications.........................................27
Cylinder Head, with Wrench Access –
Removal Sequence..........................................................29
Cylinder Head, without Wrench Access –
Removal Sequence..........................................................30
Cylinder Head, with Wrench Access – Tightening
Specifications...................................................................31
Cylinder Head, without Wrench Access – Specifications.......33
Cylinder Head Cover with Integrated Camshaft Bearings
Loosening Sequence.......................................................34
Cylinder Head Cover with Integrated Camshaft Bearings
Tightening Specifications.................................................34
Compression Pressures.........................................................35
Valve Dimensions...................................................................35
Upper Timing Chain Cover Tightening Specification..............36
Intermediate Sprocket Tightening Sequence..........................37
Crankcase Ventilation, Tightening Sequence.........................38
Lower Timing Chain Guard - Tightening Sequence
for 15 Bolts Specifications...............................................39
Lower Timing Chain Guard - Tightening Sequence
for 8 Bolts Specifications..................................................40
Engine Lubrication – 2.0L CAEB, CPMA.............................41
Fastener Tightening Specifications.........................................41
Oil Pan Upper Section Tightening Specifications...................41
Oil Pan Tightening Specifications...........................................42
Oil Separator Tightening Specification...................................43
Oil Filter and Cooler Assembly Tightening Specifications......43
Fuel Injection and Ignition – 2.0L CAEB, CPMA..................44
Fuel Injection System Data.....................................................44
Fastener Tightening Specifications – Fuel Injection...............44
Fastener Tightening Specifications – Ignition.........................45
Engine Cooling – 2.0L CAEB, CPMA..................................45
Fastener Tightening Specifications.........................................45
Coolant Pump Tightening Specifications................................46
Fuel Supply System – 2.0L CAEB, CPMA...........................46
Fastener Tightening Specifications.........................................46
Turbocharger – 2.0L CAEB, CPMA.....................................47
Fastener Tightening Specifications.........................................47
Turbocharger Tightening Specifications.................................48
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Exhaust System – 2.0L CAEB.............................................48
Exhaust System Tightening Specifications.............................48
Engine Mechanical – 3.0L CGXC................................. 49
General, Technical Data – 3.0L CGXC................................49
Engine Number Location........................................................49
Engine Data............................................................................49
Engine Assembly – 3.0L CGXC...........................................50
Fastener Tightening Specifications.........................................50
Engine to Manual Transmission Fastener Tightening
Specifications...................................................................51
Engine to S-Tronic Transmission 0B5 Fastener Tightening
Specifications...................................................................52
Crankshaft/Cylinder Block – 3.0L CGXC.............................53
Fastener Tightening Specifications.........................................53
Ribbed Belt Pulley Side Sealing Flange
Tightening Specifications.................................................54
Crankshaft Assembly Guide Frame
Tightening Specifications.................................................55
Crankshaft Dimensions..........................................................56
Crankshaft Axial Play..............................................................56
Crankshaft Radial Play...........................................................56
Connecting Rod Radial Clearance.........................................56
Piston Ring End Gap Dimensions..........................................56
Piston Ring Side Clearance Dimensions................................56
Piston and Cylinder Dimensions.............................................56
Fastener Tightening Specifications.........................................57
Valve Dimensions...................................................................58
Compression Pressures.........................................................58
Cylinder Head Tightening Specifications................................59
Left Cylinder Head Cover Tightening Specification................60
Right Cylinder Head Cover Tightening Specification..............60
Left Timing Chain Cover Tightening Specifications................61
Right Timing Chain Cover Tightening Specifications..............62
Lower Timing Chain Cover Tightening Specifications............63
Camshaft Guide Frame Tightening Specifications.................64
Engine Lubrication – 3.0L CGXC........................................65
Fastener Tightening Specifications.........................................65
Upper Oil Pan Tightening Specifications................................66
Lower Oil Pan Tightening Specifications................................67
Fuel Injection – 3.0L CGXC.................................................67
Fuel Injection System Test Data.............................................67
Fastener Tightening Specifications.........................................68
Lower Intake Manifold Tightening Specification.....................69
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Ignition – 3.0L CGXC...........................................................70
Ignition System Test Data.......................................................70
Fastener Tightening Specifications.........................................70
Fuel Supply System – 3.0L CGXC......................................70
Fastener Tightening Specifications.........................................70
Engine Cooling – 3.0L CGXC..............................................71
Fastener Tightening Specifications.........................................71
Supercharger – 3.0L CGXC................................................71
Fastener Tightening Specifications.........................................71
Supercharger Tightening Specifications.................................72
Exhaust System – 3.0L CGXC............................................73
Fastener Tightening Specifications.........................................73
Left Exhaust Manifold Tightening Specifications....................74
Right Exhaust Manifold Tightening Specifications..................75
Manual Transmission – 0B2...................................................76
General, Technical Data – 0B2............................................76
Transmission Identification.....................................................76
Code Letters, Assembly Allocation,
Ratios, Capacities............................................................78
Transmission Specifications...................................................79
Securing Transmission to Engine...........................................80
Clutch – 0B2........................................................................81
Fastener Tightening Specifications.........................................81
Fastener Tightening Specifications –
Internal Components........................................................81
Controls, Housing – 0B2......................................................81
Fastener Tightening Specifications.........................................81
Fastener Tightening Specifications –
Internal Components........................................................82
Gears, Shafts – 0B2............................................................84
Fastener Tightening Specifications.........................................84
Rear Final Drive, Differential – 0B2.....................................84
Fastener Tightening Specifications.........................................84
Fastener Tightening Specifications –
Internal Components........................................................84
TRANSMISSIONS
Manual Transmission – 0B4........................................ 85
General, Technical Data – 0B4............................................85
Transmission Identification.....................................................85
iv
Audi A4/S4 Quick Reference Specification Book
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September 2012
Engine Codes, Transmission Allocation, Ratios
and Capacities.................................................................87
Securing Transmission to Engine...........................................88
Clutch – 0B4........................................................................89
Fastener Tightening Specifications.........................................89
Fastener Tightening Specifications –
Internal Components........................................................89
Controls, Housing – 0B4......................................................89
Fastener Tightening Specifications.........................................89
Fastener Tightening Specifications –
Internal Components........................................................90
Gears, Shafts – 0B4............................................................91
Fastener Tightening Specifications.........................................91
Rear Final Drive, Differential – 0B4.....................................91
Fastener Tightening Specifications.........................................91
Fastener Tightening Specifications –
Internal Components........................................................91
Direct Shift Transmission, S Tronic – 0B5................. 92
General, Technical Data – 0B5............................................92
Transmission Identification.....................................................92
Code Letters, Transmission Allocations, Ratios and
Equipment........................................................................93
Securing Transmission to Engine...........................................94
Clutch – 0B5........................................................................95
Fastener Tightening Specification..........................................95
Tightening Specification and Sequence for the Dual Clutch
and Clutch Cover.............................................................95
Fastener Tightening Specifications.........................................96
Gears, Shafts – 0B5............................................................97
Fastener Tightening Specifications.........................................97
ATF Oil Pan Tightening Specifications...................................98
Mechatronic Tightening Specification.....................................99
Circuit Board 1 Tightening Specification...............................100
Circuit Board 2 Tightening Specification...............................101
Transmission Intermediate Housing Tightening
Specification...................................................................102
Rear Final Drive, Differential – 0B5...................................102
Fastener Tightening Specifications.......................................102
Front Final Drive Cover Tightening Specifications................103
Center Differential Housing Tightening Specifications..........104
Audi A4/S4 Quick Reference Specification Book
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v
Continuously Variable
Automatic Transmission – 0AW................................ 105
Transmission Identification...................................................105
Engine Codes, Transmission Allocations, Ratios and
Equipment......................................................................106
Securing Transmission to Engine.........................................107
Fastener Tightening Specifications.......................................108
Gears, Hydraulic Controls – 0AW......................................109
Fastener Tightening Specifications.......................................109
Rear Final Drive, Differential – 0AW..................................109
Fastener Tightening Specifications.......................................109
Front Final Drive Cover Tightening Specifications................ 110
Automatic Transmission – 0BK.................................111
Transmission Identification................................................... 111
Code Letters, Transmission Allocations, Ratios and
Equipment...................................................................... 113
Controls, Housing – 0BK...................................................114
Securing Transmission to Engine......................................... 114
Fastener Tightening Specifications....................................... 115
Fastener Tightening Specifications....................................... 115
ATF Oil Pan Tightening Specifications ................................ 116
Mechatronic Tightening Specification................................... 117
Fastener Tightening Specifications....................................... 117
Front Final Drive Cover Tightening Specifications................ 118
Center Differential Housing Tightening Specification........... 119
Rear Final Drive - 0BC................................................ 120
Rear Final Drive Identification..............................................120
Rear Final Drive Transmission Allocations, Ratios,
Capacities......................................................................122
Rear Final Drive Identification..............................................124
Fastener Tightening Specifications.......................................124
Rear Final Drive 0BD.................................................. 125
Rear Final Drive Identification..............................................125
Fastener Tightening Specifications.......................................127
Rear Final Drive 0BF.................................................. 128
Rear Final Drive Identification..............................................128
Fastener Tightening Specifications.......................................132
CHASSIS
Suspension, Wheels, Steering.................................. 133
General Specifications......................................................133
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Chassis.................................................................................133
Front Axle – Curb Weight Data.............................................133
Fastener Tightening Specifications.......................................135
Rear Suspension...............................................................136
Fastener Tightening Specifications.......................................136
Wheels, Tires, Wheel Alignment........................................138
Fastener Tightening Specifications.......................................138
Wheel Bolt Tightening Specifications...................................138
Wheel Alignment Data..........................................................139
Steering.............................................................................142
Steering Gear – Technical Data............................................142
Fastener Tightening Specifications.......................................142
Brake System.............................................................. 145
General, Technical Data....................................................145
Antilock Brake System.......................................................145
Fastener Tightening Specifications.......................................145
Mechanical Components...................................................146
Fastener Tightening Specifications.......................................146
Mechanical Components...................................................146
Tightening Specifications......................................................146
Body............................................................................. 147
Air Gap Body Dimensions.................................................147
Front Gap Dimensions..........................................................147
Rear Gap Dimensions..........................................................148
Rear Gap Dimensions – Avant.............................................149
Body Exterior.....................................................................150
Lock Carrier Service Position Tightening Specifications......150
Front Fender Tightening Specifications................................150
Underbody Trim Tightening Specifications...........................150
Plenum Chamber Bulkhead Tightening Specification...........150
Front Hood Tightening Specifications...................................150
Rear Lid Tightening Specifications.......................................151
Front and Rear Door Tightening Specifications....................151
Sunroof Tightening Specifications........................................151
Front Bumper Tightening Specifications...............................152
Rear Bumper Tightening Specifications...............................152
Front and Rear Door Window Tightening Specifications......152
Front Wheel Housing Liner Tightening Specification............153
Exterior Mirror Tightening Specifications..............................153
Rear View Mirror Tightening Specifications..........................153
Radiator Grille Tightening Specification................................153
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vii
Strips and Trim Tightening Specifications.............................153
Body Interior......................................................................153
Storage Compartment Tightening Specifications.................153
Passenger Protection Tightening Specifications..................154
Interior Trim Tightening Specifications..................................155
Seat Frames Tightening Specifications................................157
Heating and Air Conditioning.................................... 159
Refrigerant (PAG) Oil Capacities..........................................159
Refrigerant Oil Distribution...................................................159
Refrigerant R134a Vapor Pressure Table.............................160
Heating and Ventilation System Tightening Specifications...161
A/C System Tightening Specifications..................................161
Electrical Equipment.................................................. 162
Battery, Starter, Generator, Cruise Control........................162
Fastener Tightening Specifications.......................................162
Instruments........................................................................162
Fastener Tightening Specifications.......................................162
Windshield Wiper/Washer System....................................162
Fastener Tightening Specifications.......................................162
Exterior Lights, Switches...................................................163
Fastener Tightening Specifications.......................................163
Interior Lights, Switches....................................................164
Fastener Tightening Specifications.......................................164
DTC CHART................................................................. 165
Engine Code CAEB...........................................................165
Fuel and Air Mixture,
Additional Emission Regulations....................................165
Ignition System.....................................................................173
Additional Exhaust Regulation..............................................175
Speed and Idle Control.........................................................176
Control Module and Output Signals......................................177
Fuel and Air Ratios Control Module......................................180
Ignition System.....................................................................184
Additional Emissions Regulations........................................184
DTC CHART................................................................. 186
Engine Code CPMA...........................................................186
Fuel and Air Mixture,
Additional Emission Regulation......................................186
Ignition System.....................................................................194
Additional Exhaust Regulation..............................................196
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September 2012
Speed and Idle Control.........................................................197
Control Module and Output Signals......................................198
Fuel and Air Ratios Control Module......................................202
Ignition System.....................................................................205
Additional Emissions Regulations........................................206
Transmission........................................................................207
DTC CHART................................................................. 209
Engine Code CGXC..........................................................209
Fuel and Air Mixture,
Additional Emission Regulation......................................209
Ignition System.....................................................................227
Additional Exhaust Regulation..............................................230
Speed and Idle Control.........................................................234
Control Module and Output Signals......................................235
Fuel and Air Ratios Control Module......................................238
Ignition System.....................................................................243
Additional Emissions Regulations........................................244
Audi A4/S4 Quick Reference Specification Book
•
September 2012
ix
General Information
General
Information
Decimal and Metric Equivalents
Distance/Length
To calculate: mm x 0.03937 = in.
mm
0.002
0.004
0.006
0.008
0.010
0.020
0.030
0.040
0.050
0.060
0.070
0.080
0.090
0.100
0.200
0.300
0.400
0.500
0.600
0.700
0.800
0.900
1.000
2.000
3.000
4.000
5.000
6.000
7.000
8.000
9.000
10.000
20.000
30.000
40.000
50.000
60.000
70.000
80.000
90.000
100.000
in.
0.00008
0.00016
0.00024
0.00031
0.00039
0.00079
0.00118
0.00157
0.00197
0.00236
0.00276
0.00315
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