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NHTSA ID Number: 10122812

Manufacturer Communication Number: Quick Ref Spec B

TSB/Document Date: 2017-11-08


Summary

This document contains the quick reference specification book.


October 2012

S tronic Transmission to Engine
Tightening Specifications

Item
1, 3, 10
5
6, 7, 8
9
2, 4

Engine
2.0L CBEA

A

Bolt
Nm
M12x55
80
M12x65
80
M10x50
40
M12x70
80
Starter, securing. Refer to Electrical Equipment;
Rep. Gr.27; Removal and Installation
Alignment sleeves for centering

AudieBay logo A3 Quick Reference Specification Book

October 2012

17

Engine Mount Bracket Tightening Specifications

Step
1
2
3
1)

Component
Tighten bolts 1 through 3 in sequence 1)
Tighten bolts 1 through 3 in sequence
Tighten bolts 1 through 3 in sequence

Nm
7
40
an additional
180° (½ turn)

Replace fastener(s).

18

AudieBay logo A3 Quick Reference Specification Book

October 2012

Crankshaft, Cylinder Block – 2.0L CBEA
(TDI)
Fastener Tightening Specifications
Component
Bearing cap 1)

Nm
65 plus an
additional 90°
(¼ turn)
23
30 plus an
additional 90°
(¼ turn)
60 plus an
additional 90°
(¼ turn)
4.5
25
27
15
10 plus an
additional 90°
(¼ turn)

Brackets 2)
Connecting rod 1)
Dual mass flywheel 1)
Engine Speed (RPM) sensor
Generator
Pressure relief valve
Sealing flange (transmission side)
Vibration damper 1)

1)

Replace fastener(s).
For bolt tightening clarification, refer to ElsaWeb, Ribbed Belt Drive with Tensioner
and A/C Compressor Assembly Overview, items 5, 7, 14 and 15.

Engine
2.0L CBEA

2)

AudieBay logo A3 Quick Reference Specification Book

October 2012

19

Ribbed Belt Tensioning Roller
Tightening Specifications

Step
1
2
3
4
5
1)
1)
2)

Component
Tighten Æ
Tighten Æ
Loosen Æ
Tighten Æ
Tighten Æ

Nm
Hand-tighten 1) 2)
until the bolt is
all the way in 3)
90° (¼ turn)
30
an additional
90° (¼ turn)

Replace fastener(s).
The ribbed belt will become tensioned.
The ribbed belt will be tensioned further.

20

AudieBay logo A3 Quick Reference Specification Book

October 2012

Accessory Bracket Tightening Specifications

1)

Step
1
2
3

Component
Tighten bolts 1 through 6 in sequence 1)
Tighten bolts 1 through 6 in sequence
Tighten bolts 3 and 6

4

Tighten bolts 1, 2, 4 and 5 in sequence

Nm
Hand-tighten
40
an additional
45° (⅛ turn)
an additional
90° (¼ turn)

Replace fastener(s).

AudieBay logo A3 Quick Reference Specification Book

October 2012

21

Engine
2.0L CBEA

Bolts -1- and -2- M10 x 52. Bolts -3- and -6M10 x 30. Bolts -4- and -5- M10 x 60.

Ribbed Belt Pulley Side Sealing Flange
Tightening Specifications

Step
1
2
3

22

Component
Tighten bolts 1 through 10 in sequence
Tighten bolts 1 through 6 in sequence
Tighten bolts 7 through 10 in sequence

AudieBay logo A3 Quick Reference Specification Book

Nm
Hand-tighten
15
15

October 2012

Ribbed Belt Transmission Side Sealing
Flange Tightening Specifications

Component
Tighten bolts 1 through 6 in sequence
Tighten bolts 1 through 6 in sequence

Nm
Hand-tighten
15

Engine
2.0L CBEA

Step
1
2

AudieBay logo A3 Quick Reference Specification Book

October 2012

23

Crankshaft Dimensions
Honing dimension
in mm
Basic dimension

Crankshaft bearing pin Connecting rod bearing
diameter
pin diameter
54.000
-0.022
50.900
-0.022
-0.042
-0.042

Piston and Cylinder Dimensions
Honing dimension
in mm
Basic dimension
1)

Piston diameter

Cylinder bore diameter

80.96 1)

81.01

Measurement with coating (thickness = 0.02 mm). The coating wears off.

Piston Ring End Gaps
Piston ring gap
dimensions in mm
1st compression ring
2nd compression ring
Oil scraping ring

New

Wear limit

0.25 to 0.40
0.25 to 0.40
0.25 to 0.50

1.0
1.0
1.0

Piston Ring Clearance
Piston ring to
groove clearance
dimensions in mm
1st compression ring
2nd compression ring
Oil scraping ring

24

New

Wear limit

0.06 to 0.09
0.05 to 0.08
0.03 to 0.06

0.25
0.25
0.15

AudieBay logo A3 Quick Reference Specification Book

October 2012

Cylinder Head, Valvetrain – 2.0L CBEA
(TDI)
Fastener Tightening Specifications
Component
Camshaft Position (CMP) sensor
Camshaft stub
Camshaft toothed belt gear
Coolant pump
Crankshaft toothed belt gear 1)

Nm
10
100
25
15
120 plus an
additional 90°
(¼ turn)
20
5
50 plus an
additional 90°
(¼ turn)
20
9
20 plus an
additional 45°
(⅛ turn)

Engine lifting eye
Heat shield
Idler roller 1) 3)
Idler roller nut/bolt 2)
Rear toothed belt guard
Tensioning roller

1)
2)

Engine
2.0L CBEA

3)

Replace fastener(s).
For bolt tightening clarification, refer to ElsaWeb, Toothed Belt Assembly Overview,
items 3 and 6.
For bolt tightening clarification, refer to ElsaWeb, Toothed Belt Assembly Overview,
item 20.

AudieBay logo A3 Quick Reference Specification Book

October 2012

25

Lower Toothed Belt Guard Fastener
Tightening Specification

Step
1

26

Component
Tighten bolts (Æ) in a diagonal sequence

AudieBay logo A3 Quick Reference Specification Book

Nm
9

October 2012

Valve Dimensions

Dimension
Diameter a
mm
Diameter b
mm
c
mm
α
∠°

Intake valve
28.10
5.975
99.30
45

Exhaust valve
26.00
5.965
99.10
45

NOTE: Intake and exhaust valves must not be
refaced by grinding. Only lapping is permitted.

Compression Pressures
Wear limit
Bar positive pressure
19.0

Difference between
cylinders
Bar positive pressure
Maximum 5.0

Engine
2.0L CBEA

New
Bar positive
pressure
25.0 to 31.0

AudieBay logo A3 Quick Reference Specification Book

October 2012

27

Cylinder Head Cover Tightening Specification

Step
1

28

Component
Tighten bolts 1 through 7 in sequence

AudieBay logo A3 Quick Reference Specification Book

Nm
9

October 2012

Cylinder Head Tightening Specifications

Step
1
2
3
4

Tighten bolts 1 through 10 in sequence

Nm
30
50
an additional
90° (¼ turn)
an additional
90° (¼ turn)

Replace fastener(s).

Engine
2.0L CBEA

1)

Component
Tighten bolts 1 through 10 in sequence 1)
Tighten bolts 1 through 10 in sequence
Tighten bolts 1 through 10 in sequence

AudieBay logo A3 Quick Reference Specification Book

October 2012

29

Bearing Frame Tightening Specifications

Step
1
2
1)

Component
Tighten bolts and nuts 1 through 24 in
sequence 1)
Tighten bolts and nuts 1 through 24 in sequence

Nm
Hand-tighten
10

The guide frame must be in contact with the entire contact surface of the
cylinder head.

30

AudieBay logo A3 Quick Reference Specification Book

October 2012

Lubrication – 2.0L CBEA (TDI)
Fastener Tightening Specifications
Component
Balance shaft spur gear

Nm
20 plus an
additional 90°
(¼ turn)
25
33
90 plus an
additional 90°
(¼ turn)
25
9
30
9
20
9
9
22
9
20
10

Cap
Connecting piece
Intermediate sprocket hub

1...34567...24

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TSB/Document ID: Quick Ref Spec B

Replacement Service Bulletin Number:

MFR Communication Date: 2012-11-01

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

MFR Component System:

MFR Component Subsystem:


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