NHTSA ID Number: 10122811
Manufacturer Communication Number: Quick Ref Spec B
TSB/Document Date: 2017-11-08
Summary
This document contains the quick reference specification book.
2013
A5/S5
Quick Reference
Specification Book
2013 A5/S5
Quick Reference Specification Book
Table of Contents
General Information....................................................... 1
Decimal and Metric Equivalents............................................1
Tightening Torque..................................................................2
Warnings and Cautions.........................................................4
Vehicle Identification...................................................... 9
Vehicle Identification Number (VIN) Location...........................9
VIN Decoder...........................................................................10
Sales Codes...................................................................11
Engine Codes......................................................................... 11
Transmission Codes............................................................... 11
Vehicle Lifting............................................................... 12
Hoist and Floor Jack Lifting Points.........................................12
ENGINES
Engine Mechanical – 2.0L CAEB, CPMA.................... 13
General, Technical Data .....................................................13
Engine Number Location........................................................13
Engine Data............................................................................14
Engine Assembly – 2.0L CAEB, CPMA...............................15
Fastener Tightening Specifications.........................................15
Crankshaft, Cylinder Block – 2.0L CAEB, CPMA................16
Cylinder Block Bearing Shell Identification.............................16
Bearing Cap Bearing Shell Identification................................18
Fastener Tightening Specifications.........................................19
Crankshaft Dimensions..........................................................19
Piston Ring End Gaps............................................................19
Piston Ring Clearance............................................................19
Piston and Cylinder Dimensions.............................................20
Accessory Assembly Bracket Tightening Specifications.........20
Sealing Flange Tightening Specifications...............................21
Sealing Flange with 6 Bolts Tightening Specifications...........22
Crankshaft Assembly Tightening Specifications.....................23
Audi
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Cylinder Head, Valvetrain – 2.0L CAEB, CPMA..................24
Fastener Tightening Specifications.........................................24
Valve Dimensions...................................................................25
Compression Pressures.........................................................25
Cylinder Head Removal Specifications..................................26
Cylinder Head Tightening Specifications................................27
Cylinder Head Cover Removal Specifications........................28
Cylinder Head Cover Tightening Specifications.....................29
Crankcase Ventilation Tightening Specification......................30
Upper Timing Chain Cover Tightening Specification..............31
Lower Timing Chain Cover for 15 Bolts Tightening
Specifications...................................................................32
Lower Timing Chain Cover for 8 Bolts Tightening
Specifications...................................................................33
Lubrication – 2.0L CAEB, CPMA.........................................34
Fastener Tightening Specifications.........................................34
Upper Oil Pan Tightening Specifications................................34
Oil Pan Tightening Specifications...........................................35
Oil Separator Tightening Specification...................................35
Cooling System – 2.0L CAEB, CPMA.................................36
Fastener Tightening Specifications.........................................36
Coolant Pump Tightening Specification..................................37
Fuel Supply – 2.0L CAEB, CPMA........................................37
Fastener Tightening Specifications.........................................37
Turbocharger – 2.0L CAEB, CPMA.....................................38
Fastener Tightening Specifications.........................................38
Turbocharger Tightening Specifications.................................39
Exhaust System – 2.0L CAEB, CPMA.................................40
Fastener Tightening Specifications.........................................40
Fuel Injection and Ignition – 2.0L CAEB, CPMA..................41
Technical Data........................................................................41
Fastener Tightening Specifications.........................................41
Ignition/Glow Plug System – 2.0L CAEB, CPMA.................42
Technical Data........................................................................42
Fastener Tightening Specifications.........................................42
Engine Mechanical - 3.0L CGXC................................. 43
General, Technical Data......................................................43
Engine Number Location........................................................43
Engine Data............................................................................44
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Engine Assembly – 3.0L CGXC...........................................44
Fastener Tightening Specifications.........................................44
Engine to Manual Transmission Tightening Specifications.....45
Engine to S tronic Transmission 0B5
Tightening Specifications.................................................46
Crankshaft, Cylinder Block – 3.0L CGXC............................47
Allocation of Crankshaft Bearing Shells for Cylinder Block....47
Allocation of Crankshaft Bearing Shells for Guide Frame......48
Fastener Tightening Specifications.........................................49
Ribbed Belt Sealing Flange Tightening Specification.............50
Guide Frame Tightening Specifications..................................51
Crankshaft Dimensions..........................................................52
Piston Ring End Gaps............................................................52
Piston Ring Clearance............................................................52
Piston and Cylinder Dimensions.............................................52
Cylinder Head, Valvetrain – 3.0L CGXC..............................53
Fastener Tightening Specifications.........................................53
Compression Checking Specifications...................................54
Valve Dimensions...................................................................54
Left Timing Chain Cover Tightening Specifications................55
Right Timing Chain Cover Tightening Specifications..............55
Lower Timing Chain Cover Tightening Specifications............56
Cylinder Head Tightening Specifications................................57
Camshaft Guide Frame Tightening Specifications.................58
Left Cylinder Head Cover Tightening Specification................59
Right Cylinder Head Cover Tightening Specification..............59
Lubrication – 3.0L CGXC.....................................................60
Fastener Tightening Specifications.........................................60
Upper Oil Pan Tightening Specifications................................61
Oil Pan Tightening Specifications...........................................62
Cooling System – 3.0L CGXC.............................................63
Fastener Tightening Specifications.........................................63
Fuel Supply – 3.0L CGXC...................................................64
Fastener Tightening Specifications.........................................64
Turbocharger – 3.0L CGXC.................................................64
Fastener Tightening Specifications.........................................64
Exhaust System, Emission Controls – 3.0L CGXC.............65
Fastener Tightening Specifications.........................................65
Left Exhaust Manifold Tightening Specifications....................66
Right Exhaust Manifold Tightening Specifications..................66
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Multiport Fuel Injection – 3.0L CGXC..................................67
Technical Data........................................................................67
Fastener Tightening Specifications.........................................67
Lower Intake Manifold Tightening Specification.....................68
Ignition – 3.0L CGXC...........................................................69
Technical Data........................................................................69
Fastener Tightening Specifications.........................................69
Engine Mechanical - 4.2L CFSA.................................. 70
General, Technical Data......................................................70
Engine Number Location........................................................70
Engine Data............................................................................71
Engine Assembly – 4.2L CFSA............................................72
Fastener Tightening Specifications.........................................72
Engine to S tronic Transmission 0B5......................................73
Crankshaft, Cylinder Block – 4.2L CFSA.............................74
Allocation of Crankshaft Bearing Shells for Cylinder Block....74
Allocation of Crankshaft Bearing Shells for Guide Frame......75
Allocation of Main Bearing Shells, Used and Refaced
Crankshafts......................................................................76
Allocation of Crankshaft Bearing Shells for Guide Frame......77
Fastener Tightening Specifications.........................................78
Vibration Damper Tightening Specifications...........................79
Baffle Plate Tightening Specification......................................80
Guide Frame Tightening Specifications..................................81
Crankshaft Dimensions..........................................................82
Piston Ring End Gaps............................................................82
Piston Ring Clearance............................................................82
Piston Dimensions..................................................................82
Cylinder Bore Dimensions......................................................82
Cylinder Head, Valvetrain – 4.2L CFSA...............................83
Fastener Tightening Specifications.........................................83
Compression Checking Specifications...................................84
Valve Dimensions...................................................................84
Left Timing Chain Cover Tightening Specification..................85
Right Timing Chain Cover Tightening Specification................85
Lower Timing Chain Cover Tightening Specifications............86
Spur Gear Unit Tightening Specification.................................87
Cylinder Head Tightening Specifications...............................88
Camshaft Guide Frame Tightening Specifications.................89
Left Cylinder Head Cover Tightening Specification................90
Right Cylinder Head Cover Tightening Specification..............90
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Lubrication – 4.2L CFSA......................................................91
Fastener Tightening Specifications.........................................91
Upper Oil Pan Tightening Specifications................................92
Lower Oil Pan Tightening Specifications................................93
Oil Cooler Tightening Specifications.......................................94
Cooling System – 4.2L CFSA..............................................94
Coolant Thermostat Opening Data.........................................94
Fastener Tightening Specifications.........................................95
Fuel Supply – 4.2L CFSA....................................................95
Fastener Tightening Specifications.........................................95
Exhaust System, Emission Controls – 4.2L CFSA..............96
Fastener Tightening Specifications.........................................96
Left Exhaust Manifold Tightening Specifications....................97
Right Exhaust Manifold Tightening Specifications..................98
Multiport Fuel Injection – 4.2L CFSA...................................99
Technical Data........................................................................99
Fastener Tightening Specifications.......................................100
Upper Intake Manifold Tightening Specifications.................101
Lower Intake ManifoldTightening Specification....................101
Ignition – 4.2L CFSA..........................................................102
Ignition Technical Data.........................................................102
Fastener Tightening Specifications.......................................102
TRANSMISSIONS
Manual Transmission – 0B2...................................... 103
General, Technical Data....................................................103
Transmission Identification...................................................103
Code Letters, Assembly Allocation, Ratios, Capacities........105
Securing Transmission to 4-Cylinder Engine........................106
Clutch – 0B2......................................................................107
Fastener Tightening Specifications.......................................107
Controls, Housing – 0B2....................................................107
Fastener Tightening Specifications.......................................107
Internal Fastener Tightening Specifications..........................108
Gears, Shafts – 0B2..........................................................109
Fastener Tightening Specifications.......................................109
Rear Final Drive, Differential............................................. 110
Fastener Tightening Specifications....................................... 110
Internal Fastener Tightening Specifications.......................... 110
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Manual Transmission – 0B4.......................................111
General, Technical Data.................................................... 111
Transmission Identification................................................... 111
Engine Codes, Transmission Allocation, Ratios
and Capacities............................................................... 113
Securing Transmission to 3.0L TFSI Engine........................ 114
Clutch – 0B4......................................................................115
Fastener Tightening Specifications....................................... 115
Internal Fastener Tightening Specifications.......................... 115
Controls, Housing – 0B4....................................................116
Fastener Tightening Specifications....................................... 116
Internal Fastener Tightening Specifications.......................... 117
Gears, Shafts – 0B4..........................................................118
Fastener Tightening Specification........................................ 118
Rear Final Drive, Differential – 0B4................................... 118
Fastener Tightening Specifications....................................... 118
Internal Fastener Tightening Specifications.......................... 118
Automatic Transmission – Continuously Variable –
0AW...............................................................................119
General, Technical Data....................................................119
Transmission Identification................................................... 119
Engine Codes, Transmission Allocations, Ratios and
Equipment......................................................................120
Controls, Housing – 0AW..................................................121
Securing Transmission to 4-Cylinder Engine........................121
Securing Transmission to 6-Cylinder Engine........................122
Fastener Tightening Specifications.......................................123
Gears, Hydraulic Controls – 0AW......................................124
Fastener Tightening Specifications.......................................124
Rear Final Drive, Differential.............................................124
Fastener Tightening Specifications.......................................124
Front Final Drive Cover Tightening Specifications................125
S tronic Transmission (DSG) – 0B5.......................... 126
General, Technical Data....................................................126
Transmission Identification...................................................126
Code Letters, Transmission Allocations, Ratios and
Equipment......................................................................127
Securing Transmission to 6-Cylinder Engine........................128
Securing Transmission to 8-Cylinder Engine........................129
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Clutch – 0B5......................................................................130
Fastener Tightening Specification........................................130
Dual Clutch and Clutch Cover Tightening Specifications.....130
Controls, Housing – 0B5....................................................131
Fastener Tightening Specifications.......................................131
Gears, Shafts – 0B5..........................................................132
Fastener Tightening Specifications.......................................132
Oil Pan Tightening Specifications.........................................132
Mechatronic Tightening Specification...................................133
Circuit Board 1 Tightening Specifications.............................134
Circuit Board 2 Tightening Specifications.............................135
Transmission Intermediate Housing to Transmission
Housing Tightening Specifications.................................136
Rear Final Drive, Differential – 0B5...................................137
Fastener Tightening Specifications.......................................137
Front Final Drive Cover Tightening Specifications................137
Center Differential Housing Tightening Specifications..........138
Automatic Transmission – 0BK................................ 139
General, Technical Data....................................................139
Transmission Identification...................................................139
Transmission Type Plate......................................................140
Code Letters, Transmission Allocations, Ratios and
Equipment......................................................................141
Controls, Housing – 0BK...................................................142
Securing Transmission to Engine.........................................142
Fastener Tightening Specifications.......................................143
Gears, Hydraulic Controls – 0BK.......................................143
Fastener Tightening Specifications.......................................143
Oil Pan Tightening Specifications........................................144
Mechatronic Tightening Specification...................................145
Rear Final Drive, Differential – 0BK......................................146
Fastener Tightening Specifications.......................................146
Front Final Drive Cover Tightening Specifications................146
Center Differential Housing Tightening Specifications..........147
Rear Final Drive – 0BC............................................... 148
General, Technical Data....................................................148
Rear Final Drive Identification..............................................148
Rear Final Drive Transmission Allocations, Ratios,
Capacities......................................................................150
Fastener Tightening Specifications.......................................151
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Rear Final Drive – 0BD............................................... 152
General, Technical Data....................................................152
Rear Final Drive Identification..............................................152
Rear Final Drive Transmission Allocations, Ratios,
Capacities......................................................................154
Rear Final Drive, Differential – 0BD..................................154
Fastener Tightening Specifications.......................................154
Driveshaft to Rear Final Drive Tightening Specifications......155
Rear Final Drive – 0BE, 0BF...................................... 156
General, Technical Data....................................................156
Rear Final Drive Identification..............................................156
Rear Final Drive Allocations, Ratios, Capacities..................158
Rear Final Drive, Differential – 0BE, 0BF..........................160
Fastener Tightening Specifications.......................................160
Driveshaft to Rear Final Drive Tightening Specifications......161
CHASSIS
Suspension, Wheels, Steering.................................. 162
General, Technical Data....................................................162
Wheel Bearing, with Coil Spring, Lifting to Curb Weight
Position..........................................................................162
Wheel Bearing, with Air Suspension, Lifting to
Curb Weight Position.....................................................163
Chassis.................................................................................163
Coupe...................................................................................163
Cabriolet...............................................................................164
Sportback.............................................................................165
Steering................................................................................165
Front Suspension..............................................................166
Fastener Tightening Specifications.......................................166
Rear Suspension...............................................................168
Fastener Tightening Specifications.......................................168
Self-Leveling Suspension..................................................169
Fastener Tightening Specifications.......................................169
Wheels, Tires.....................................................................170
Fastener Tightening Specifications.......................................170
Wheel Alignment Data.......................................................170
Wheel Alignment Specified Values – Coupe........................170
Wheel Alignment Specified Values – Cabriolet.....................172
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Steering.............................................................................174
Fastener Tightening Specifications.......................................174
Steering Column Tightening Specifications..........................175
Brake System.............................................................. 176
General, Technical Data....................................................176
Technical Data......................................................................176
Front Wheel Brakes – Technical Data..................................177
Rear Wheel Brakes – Technical Data...................................178
Anti-lock Brake System (ABS)...........................................179
Fastener Tightening Specifications.......................................179
Mechanical Components...................................................179
Fastener Tightening Specifications.......................................179
Hydraulic Components......................................................181
Hydraulic Tightening Specifications......................................181
Body............................................................................. 182
Air Gap Body Dimensions – Coupe...................................182
Front Gap Dimensions..........................................................182
Rear Gap Dimensions..........................................................183
Rear Gap Dimensions..........................................................184
Air Gap Body Dimensions – Cabriolet...............................185
Front Gap Dimensions..........................................................185
Rear Gap Dimensions..........................................................186
Body Exterior.....................................................................187
Lock Carrier and Plenum Chamber Tightening
Specifications.................................................................187
Front Fender Tightening Specifications................................187
Front Hood Tightening Specifications...................................187
Rear Lid Tightening Specifications.......................................187
Door Tightening Specifications.............................................188
Front Bumper and Impact Member Tightening
Specifications.................................................................188
Rear Bumper and Impact Member Tightening
Specifications.................................................................188
Front Wheel Spoiler Tightening Specification.......................188
Door Window Tightening Specification.................................189
Radiator Grille, Front Wheel Housing Liner Tightening
Specifications.................................................................189
Rear View Mirror Tightening Specifications..........................189
Strips and Trim Tightening Specifications.............................189
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ix
Body Interior......................................................................190
Storage Compartment, Center Console, Instrument Panel
and Central Tube Tightening Specifications...................190
Passenger Protection Tightening Specifications..................191
Interior Trim Tightening Specifications..................................192
Seat Frames Tightening Specifications................................192
Heating and Air Conditioning.................................... 195
Refrigerant Oil Distribution...................................................195
Refrigerant R134a Vapor Pressure Table.............................195
Fastener Tightening Specifications.......................................196
Electrical System........................................................ 197
Communication Equipment...............................................197
Fastener Tightening Specifications.......................................197
Electrical Equipment..........................................................197
Battery, Starter, Generator, Cruise Control Tightening
Specifications.................................................................197
Instruments Tightening Specifications..................................197
Windshield Wiper/Washer Tightening Specifications............198
Exterior Lights, Switches Tightening Specifications.............198
Interior Lights, Switches Tightening Specifications...............198
Wiring Tightening Specifications...........................................199
Engine Compartment E-box Tightening Specifications........199
Terminal 30 Wire Junction 2 Tightening Specifications........200
Fuse Panel A Tightening Specifications................................201
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TSB/Document ID: Quick Ref Spec B
Replacement Service Bulletin Number:
MFR Communication Date: 2012-11-01
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: EQUIPMENT
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