NHTSA ID Number: 10122610
Manufacturer Communication Number: V571405 2038887
TSB/Document Date: 2017-11-08
Summary
Technical Bulletin (Corrosion on the Fold of the Front Inner Door): This document informs of the method to repair Corrosion under the door fold in the area of the extra seal and the Poly Vinyl Chloride (PVC) foil. This document discusses the "Fault Codes" necessary to diagnosis, and potential remedy of the issue. The fault codes for checking warranty coverage for servicing the vehicle are also available.
VW
Representative
Authorization No.
Body Labor Subtotal
Total TU/MU
Authorization Date
TB 2038504
Authorization
valid until:
VW Representative Name (printed)
VW Representative Signature
220
540
23
L00X0000 $
320.00
A0041000 $
220.00
Total Outside Material: $
276.00
Total: $
816.00
Paint/Corrosion Claim Form
400000
Dealer No.
Repair
Order No.
910000
VIN (17-Digits)
9BWDE61J444000000
Color No. (4-digit ElsaPro Paint No.)
LB5N
Dealer Labor Rate
If repeat repair, provide explanation in box below:
100.00
Paint material price per unit
Service No.
Damage
Code
Dmg
Loc
Part manufacturer
(Vendor Code)
5751
0003
061
061
12.00
Dealer-owned paint shop?
Yes
Original paint material?
Yes
Description of Repair
Paint Labor Operation(s)
No
No
Time
Units
Mat'l
Units
Paint One New Front Door (2 Door Model) (S1)
57517953
160
9
Paint One New Front Door Trim Strip (S1)
66217999
20
1
51017173
160
Verify ALL Labor Operation Time Units and
Material Units
If both doors are affected, the prep time
should be enteredd on the first line of the
SAGA claim and only once on the first
Paint/Corrosion Claim Form
Note: Authorization and claim reimbursement are contingent on the usage of original
parts for the repair
Body Painting Prep Time
The vehicle history must be checked for any previous damage. Digital photographs must be included with the repair order per VWoA instructions. If there is a
sublet invoice for painting, the invoice amount must be split between outside (sublet) labor and outside (sublet) material.
Part Number
Part Description
Part Qty
Epoxy Primer
Part Price
per Unit
1 $
Total Part
Price
40.00
Description of Repair
Paint Subtotal
Repair/Replace Labor
Operation(s)
340
10
Time
Units
Remove and Install One Front Door
57511900
30
Dismantle and Assemble One Front
57513750
160
57514199
50
Door
Remove Rust from One Door Fold
Example Part Qty and Part Price per Unit only
and Seal Off
All other parts should be claimed separately
in the SAGA claim
Full interactive forms can be found in the
foilowing location:
WISE > Resource Center > Forms > Paint/
Corrosion > TB# in the sub heading > Locate
form specific to the vehicle and the repair.
Outside Material
LACKMATF
Part Amount Subtotal
$
40.00
Body Labor Subtotal
240
Total Paint Material Amount
$
120.00
Total TU/MU
580
Total Parts Amount
$
160.00
VW Representative
Authorization No.
Authorization Date
TB 2038504
Authorization
valid until:
VW Representative Name (printed)
VW Representative Signature
L00X0000 $
10
340.00
A0041000 $
240.00
Total Outside Material: $
160.00
Total: $
740.00
SRT Reference Table for TPI# 2038887
Repair door (2 door Model - Golf)
Body Labor
Labor Operation : Remove and install
one front door
Labor Operation : Dismantle and
assemble one front door
Labor Operation : Remove rust from
one door fold and seal off
57 51 19 00 = 30 TU
57 51 37 50 = 130 TU
57 51 41 99 = 50 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
A0041000
Refinish Labor
Labor Operation: Prepare painting
Labor Operation: Paint one front door
Labor Operation: Paint one new front
door trim strip
51 01 71 73 = 110 TU
57 51 79 53 = 130 TU
66 21 61 50 = 20 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
L00#0000*
*Please see warranty table for
proper labor operation
Outside Materials
Labor Operation: Paint one front door
Labor Operation: Paint one new front
door trim strip
13 MU
1 MU
Multiply claim material units x
$12.00. Enter in SAGA
under Outside Materials:
LACKMATF
Repair door (4 door Model - Golf)
Body Labor
Labor Operation : Remove and install
one front door
Labor Operation : Dismantle and
assemble one front door
Labor Operation : Remove rust from
one door fold and seal off
57 51 19 00 = 30 TU
57 51 37 60 = 160 TU
57 51 41 99 = 50 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
A0041000
Refinish Labor
Labor Operation: Prepare painting
Labor Operation: Paint one front door
Labor Operation: Paint one new front
door trim strip
51 01 71 73 = 110 TU
57 51 79 53 = 130 TU
66 21 61 50 = 20
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
L00#0000*
Please see warranty table for
proper labor operation
Outside Materials
Labor Operation: Paint one front door
Labor Operation: Paint one new front
door trim strip
10 MU
1 MU
Multiply claim material units x
$12.00. Enter in SAGA
under Outside Materials:
LACKMATF
Repair door (Jetta Wagen)
Body Labor
Labor Operation : Remove and
install one front door
Labor Operation : Dismantle and
assemble one front door
Labor Operation : Remove rust
from one door fold and seal off
57 51 19 00 = 30 TU
57 51 37 50 = 160 TU
57 51 41 99 = 50 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
A0041000
Refinish Labor
Labor Operation: Prepare painting
51 01 71 73 = 160 TU
Labor Operation: Paint one front
door
57 51 79 53 = 160 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
L00#0000*
Please see warranty table for
proper labor operation
Outside Materials
Labor Operation: Paint one front
door
9 MU
Multiply claim material units x
$12.00. Enter in SAGA
under Outside Materials:
LACKMATF
Replace door (2 door Model - Golf)
Body Labor
Labor Operation : Remove and
install one front door
Labor Operation : Replace one front
door
Labor Operation : Wax Body
57 51 19 00 = 30 TU
57 51 55 50 = 160 TU
51 01 75 01 = 30 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
A0041000
Refinish Labor
Labor Operation: Prepare painting
Labor Operation: Paint one front
door
Labor Operation: Paint one new
front door trim strip
51 01 71 53 = 110 TU
57 51 61 50 = 190 TU
66 21 61 50 = 20 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
L00#0000*
Please see warranty table for
proper labor operation
Outside Materials
Labor Operation: Paint one front
door
Labor Operation: Paint one new
front door trim strip
22 MU
1 MU
Multiply claim material units x
$12.00. Enter in SAGA
under Outside Materials:
LACKMATF
Replace door (4 door Model - Golf)
Body Labor
Labor Operation : Remove and
install one front door
Labor Operation : Replace one front
door
Labor Operation : Wax Body
57 51 19 00 = 30 TU
57 51 55 60 = 160 TU
51 01 75 01 = 30 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
A0041000
Refinish Labor
Labor Operation: Prepare painting
Labor Operation: Paint one front
door
Labor Operation: Paint one new
front door trim strip
51 01 71 53 = 110 TU
57 51 61 60 = 160 TU
66 21 61 50 = 20 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
L00#0000*
Please see warranty table for
proper labor operation
Outside Materials
Labor Operation: Paint one front
door
Labor Operation: Paint one new
front door trim strip
18 MU
1 MU
Multiply claim material units x
$12.00. Enter in SAGA
under Outside Materials:
LACKMATF
Replace door (Jetta Wagen)
Body Labor
Labor Operation : Remove and
install one front door
Labor Operation : Replace one front
door
Labor Operation : Wax Body
57 51 19 00 = 30 TU
57 51 55 50 = 160 TU
51 01 75 01 = 30 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
A0041000
Refinish Labor
Labor Operation: Prepare painting
51 01 71 53 = 160 TU
Labor Operation: Paint one front
door
57 51 61 50 = 130 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
L00#0000*
Please see warranty table for
proper labor operation
Outside Materials
Labor Operation: Paint one front
door
10 MU
Multiply claim material units x
$12.00. Enter in SAGA
under Outside Materials:
LACKMATF
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TSB/Document ID: V571405 2038887
Replacement Service Bulletin Number:
MFR Communication Date: 2014-11-10
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: STRUCTURE:BODY
MFR Component System:
MFR Component Subsystem:
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