NHTSA ID Number: 10122271
Manufacturer Communication Number: QRG - 2014 CC En
TSB/Document Date: 2017-11-08
Summary
2014 Volkswagen
CC Quick Reference Specification Book: This document is an overview which covers -General Information -Vehicle Identification -Sales Codes -CHASSIS -TRANSMISSIONS
Engine –
2.0L CBFA, CCTA
VW CC Quick Reference Specification Book
•
February 2014
61
Fuel Supply – 2.0L CBFA and CCTA
Accelerator Pedal Module Overview
1 - Connector
2 - Accelerator Pedal Position Sensor -G79- with Accelerator Pedal
Position Sensor 2 -G1853 - Bolt
10 Nm
4 - Cap
62
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February 2014
Engine –
2.0L CBFA, CCTA
VW CC Quick Reference Specification Book
•
February 2014
63
Fuel Tank and Attachments Overview
1 - Fuel Line
2 - Cap
3 - Bolt
1.5 Nm
4 - Fuel Filler Door Unit
5 - Vent Line
6 - Vacuum Line
7 - Ground Connection
8 - Ground Connection
9 - Clip
10 - Fuel Tank
11 - Securing Straps
12 - Heat Shield
13 - Retainer
14 - Bolt
25 Nm
Always replace
64
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February 2014
Engine –
2.0L CBFA, CCTA
15 - Seal
Always replace
16 - Fuel Delivery Unit
17 - Rivets
18 - Protective Plate
19 - Suction Jet Pump
20 - Flange with Fuel Filter
21 - Lock Ring
110 Nm
VW CC Quick Reference Specification Book
•
February 2014
65
Fuel Delivery Unit/Fuel Level Sensor Overview
1 - Lock Ring
110 Nm
2 - Flange
3 - Fuel Level Sensor -G4 - Fuel Delivery Unit
5 - Seal
Always replace
Lubricate with fuel only when installing the flange
6 - Fuel Line
66
VW CC Quick Reference Specification Book
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February 2014
EVAP System Overview
VW CC Quick Reference Specification Book
Engine –
2.0L CBFA, CCTA
1 - Bolts
2 - Leak Detection Pump -V1443 - Vacuum Line
4 - Clamp
5 - Connecting Hose
6 - Vacuum Hose
7 - Connecting Hose
8 - Air Filter
9 - Nut
10 Nm
10 - EVAP Canister
11 - Vent Line
12 - Vent Line
•
February 2014
67
EVAP System Overview, with an Additional Filter
1 - Leak Detection Pump -V1442 - Vacuum Line
3 - Vacuum Hose
4 - Connecting Hose
5 - Clamp
6 - Vent Line
7 - Clip
8 - Connecting Hose
9 - Bolt
10 - Air Filter
11 - Auxiliary Air Filter
12 - Nut
10 Nm
13 - Vent Line
14 - Connecting Hose
15 - Evaporative Emission (EVAP) Canister
16 - Bolt
68
VW CC Quick Reference Specification Book
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February 2014
Engine –
2.0L CBFA, CCTA
VW CC Quick Reference Specification Book
•
February 2014
69
Turbocharger – 2.0L CBFA and CCTA
Charge Air Cooler System Overview
1 - Bolt
5 Nm
2 - Bracket
3 - Charge Air Cooler
4 - Charge Air Hose
5 - Bolt
10 Nm
6 - From Turbocharger
7 - Charge Air Hose
8 - Right Charge Air Pipe
9 - Front Charge Air Pipe
10 - Charge Air Hose
11 - Bolt
5 Nm
12 - Charge Air Pressure Sensor -G3170
VW CC Quick Reference Specification Book
•
February 2014
13 - Bolt
Engine –
2.0L CBFA, CCTA
10 Nm
14 - Charge Air Hose
15 - to Throttle Valve Control Module
16 - Screw Type Clamp
VW CC Quick Reference Specification Book
•
February 2014
71
Wastegate Bypass Regulator Valve/
Recirculation Valve Overview
1 - Turbocharger
2 - To Evaporative Emission (EVAP) Canister
3 - Turbocharger Vacuum Diaphragm
4 - Hose
5 - Hose
6 - Bolt
3 Nm
7 - Wastegate Bypass Regulator Valve -N758 - Hose
9 - Connection
10 - Clip
11 - Bolt
9 Nm
12 - Seal
13 - Turbocharger Recirculation Valve -N24914 - Bolt
7 Nm
15 - Seal
72
VW CC Quick Reference Specification Book
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February 2014
Engine –
2.0L CBFA, CCTA
VW CC Quick Reference Specification Book
•
February 2014
73
Turbocharger Coolant Supply/Oil Pipes Overview
1 - Seal
Always replace
2 - Banjo Bolt
33 Nm
3 - Oil Supply Pipe
4 - Turbocharger
5 - Bolt
9 Nm
6 - Bolt
9 Nm
7 - Seal
Always replace
8 - Banjo Bolt
38 Nm
9 - Bolt
9 Nm
74
VW CC Quick Reference Specification Book
•
February 2014
Engine –
2.0L CBFA, CCTA
10 - Banjo Bolt
38 Nm
11 - Seal
Always replace
12 - Coolant Supply Pipe
13 - O-ring
Always replace
14 - Bolt
9 Nm
15 - Gasket
Always replace
16 - Oil Return Pipe
17 - Bolt
9 Nm
18 - Seal
Always replace
VW CC Quick Reference Specification Book
•
February 2014
75
Turbocharger and Coolant Return Pipe Overview
1 - Gasket
Always replace
2 - Nut
Tightening sequence, see Turbocharger Nut Tightening Sequence
below
Always replace
Coat exhaust manifold stud bolts with Hot Bolt Paste -G 052 112
A3-.
3 - Banjo Bolt
38 Nm
4 - Seal
Always replace
5 - Coolant Return Pipe
6 - Bolt
9 Nm
7 - Turbocharger
8 - Bracket
76
VW CC Quick Reference Specification Book
•
February 2014
9 - Bolt
10 - Bolt
11 - Nut
30 Nm
Coat the bolt with Hot Bolt Paste -G 052 112 A3-.
30 Nm
Coat the bolt with Hot Bolt Paste -G 052 112 A3-.
30 Nm
Always replace
Coat the exhaust manifold stud bolts with Hot Bolt Paste -G 052
112 A3-.
12 - Fastening Strip
Turbocharger Nut Tightening Specifications
Component
Tighten bolts 1 through 5 in sequence
Tighten bolts 1 through 5 in sequence
Tighten bolts 1 through 5 in sequence
Tighten bolts 1 through 5 in sequence
Nm
5
12
16
25
Engine –
2.0L CBFA, CCTA
Step
1
2
3
4
VW CC Quick Reference Specification Book
•
February 2014
77
Vacuum Diaphragm Overview
1 - Turbocharger
2 - Vacuum Diaphragm
3 - Bolt
10 Nm
4 - Nut
9 Nm
Not serviceable in the US/Canadian market.
5 - Locking Plate
Not serviceable in the US/Canadian market.
6 - Knurled Nut
Not serviceable in the US/Canadian market.
78
VW CC Quick Reference Specification Book
•
February 2014
Engine –
2.0L CBFA, CCTA
VW CC Quick Reference Specification Book
•
February 2014
79
Multiport Fuel Injection – 2.0L CBFA and
CCTA
Air Filter Housing Overview
1 - Spring Clamp
2 - Connecting Pipe
3 - Mass Airflow Sensor -G704 - Bolt
1.5 Nm
5 - Bolt
1.5 Nm
6 - Upper Air Filter Housing
7 - Air Filter Element
8 - Bolt
8 Nm
9 - Snow Screen
Not installed on all vehicles.
80
VW CC Quick Reference Specification Book
•
February 2014
Engine –
2.0L CBFA, CCTA
10 - Lower Air Filter Housing
11 - Water Drain Hose Connection
12 - Water Drain Hose
13 - Shutter Valve
14 - Intake Air Duct
VW CC Quick Reference Specification Book
•
February 2014
81
Intake Manifold Overview
1 - Bolt
5 Nm
2 - Intake Air Temperature Sensor -G423 - EVAP Canister Purge Regulator Valve 1 -N804 - Intake Manifold
5 - Vacuum Actuator For Intake Manifold Flaps
6 - Intake Manifold Runner Control Valve -N3167 - Fuel Injectors
8 - Intake Manifold Support
9 - Bolt
23 Nm
10 - Nut
10 Nm
11 - Bolt
5 Nm
12 - Throttle Valve Control Module -J33813 - Gasket
Always replace
82
VW CC Quick Reference Specification Book
•
February 2014
Engine –
2.0L CBFA, CCTA
VW CC Quick Reference Specification Book
•
February 2014
83
Fuel Rail and Injector Overview
1 - Fuel Injector
2 - Support Ring
3 - Fuel Rail
4 - High Pressure Pump
5 - Cam Follower
6 - Fuel Pressure Regulator Valve -N2767 - Bolt
M6 threads = 8 Nm + 90° turn
M8 threads = 20 Nm
Always replace
8 - Fuel Supply Line Connection
22 Nm
Always replace
9 - Fuel Supply Line to Fuel Rail
18 Nm
10 - Channel Separating Plates
84
VW CC Quick Reference Specification Book
•
February 2014
Engine –
2.0L CBFA, CCTA
11 - Gasket
Always replace
12 - Intake Manifold
13 - Vacuum Diaphragm for the Channel Separating Plate
14 - Throttle Valve Control Module -J33815 - Bolt
Tighten to 3 Nm, and then tighten to 9 Nm.
16 - Intake Manifold Runner Position Sensor -G33617 - Fuel Pressure Sensor -G24727 Nm
Coat threads with clean engine oil.
VW CC Quick Reference Specification Book
•
February 2014
85
High Pressure Pump Overview
1 - O-ring
Always replace
2 - Cam Follower
3 - High Pressure Fuel Line Connection (with Inner Threads)
40 Nm
Always replace
4 - High Pressure Fuel Line Connection (with Outer Threads)
25 Nm
Always replace
5 - High Pressure Fuel Line Union Nut
18 Nm
6 - Fuel Supply Line from the Fuel Tank
7 - Bolt
M6 threads = 8 Nm + 90° turn
M8 threads = 20 Nm
Always replace
8 - High Pressure Pump
86
VW CC Quick Reference Specification Book
•
February 2014
Engine –
2.0L CBFA, CCTA
VW CC Quick Reference Specification Book
•
February 2014
87
Exhaust System – 2.0L CBFA and CCTA
Exhaust Pipe with Catalytic Converter Overview
1 - Nut
40 Nm
Always replace.
Coat the stud bolts on the exhaust manifold with Hot Bolt Paste -G
052 112 A3-.
2 - Heated Oxygen Sensor -G3955 Nm
When reusing the old oxygen sensor, grease only the threads with
hot bolt paste, the paste must not get into the slots in the oxygen
sensor body. The threads of the new oxygen sensor are coated with
hot bolt paste -G 052 112 A3-.
88
VW CC Quick Reference Specification Book
•
February 2014
Engine –
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TSB/Document ID: QRG - 2014 CC En
Replacement Service Bulletin Number:
MFR Communication Date: 2014-02-25
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: EQUIPMENT ADAPTIVE/MOBILITY
MFR Component System:
MFR Component Subsystem:
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