NHTSA ID Number: 10122271
Manufacturer Communication Number: QRG - 2014 CC En
TSB/Document Date: 2017-11-08
Summary
2014 Volkswagen
CC Quick Reference Specification Book: This document is an overview which covers -General Information -Vehicle Identification -Sales Codes -CHASSIS -TRANSMISSIONS
23 Nm
Tightening sequence, see Accessory Bracket Bolt Tightening
Sequence below
11 - Air Conditioning (A/C) Compressor
12 - Bolt
25 Nm
13 - Alignment Sleeve
Step
1
2
3
Component
Tighten bolts 1 through 5 in sequence
Tighten bolts 1 through 5 in sequence
Tighten bolts 1 through 5 in sequence
VW CC Quick Reference Specification Book
•
Nm
Hand-tighten
20
an additional
90° (¼ turn)
February 2014
21
Engine –
2.0L CBFA, CCTA
Accessory Bracket Bolt Tightening Sequence
Cylinder Block Overview, Transmission Side
1 - Cylinder Block
2 - Alignment Pin
3 - Sealing Flange
4 - Bolt
Tightening sequence, see Sealing Flange Bolt Tightening Sequence
below
5 - Intermediate Plate
6 - Bolt
60 Nm + 90° turn
Always replace
7 - Flywheel
8 - Alignment Pin
Not installed
22
VW CC Quick Reference Specification Book
•
February 2014
Sealing Flange Tightening Specifications
Component
Tighten bolts 1 through 8 in sequence
Tighten bolts 1 through 8 in sequence
Nm
Hand-tighten
9
Engine –
2.0L CBFA, CCTA
Step
1
2
VW CC Quick Reference Specification Book
•
February 2014
23
Crankshaft Overview
1 - Cylinder Block
2 - Bearing Shell, for the Cylinder Block
3 - Crankshaft
4 - Bearing Shell
5 - Bolt
Tightening sequence, see Crankshaft Bolt Tightening Sequence
below
6 - Bearing Cap
7 - Bolt
10 Nm + 90° turn
Always replace
8 - Sensor Wheel
9 - Thrust Washers
10 - Bolt
Tightening sequence, see Crankshaft Bolt Tightening Sequence
below
24
VW CC Quick Reference Specification Book
•
February 2014
Crankshaft Assembly Tightening Specifications
2
3
Component
Tighten bolts 1 through 10 and arrows A in
sequence
Tighten bolts 1 through 10 in sequence
Tighten bolts 1 through 10 in sequence
4
5
Tighten bolts arrows A
Tighten bolts arrows A
Nm
Hand-tighten
65
an additional
90° (¼ turn)
20
an additional
90° (¼ turn)
Engine –
2.0L CBFA, CCTA
Step
1
VW CC Quick Reference Specification Book
•
February 2014
25
Balance Shaft Overview
1 - Bolt
9 Nm
2 - Balance Shaft
3 - Balance Shaft Tube
4 - Chain Tensioner
85 Nm
5 - Cylinder Block
6 - Balance Shaft
7 - O-ring
Lubricate with engine oil.
8 - Bearing Pin
9 - Intermediate Shaft Sprocket
10 - Bolt
9 Nm
11 - Washer
26
VW CC Quick Reference Specification Book
•
February 2014
12 - Bolt
Engine –
2.0L CBFA, CCTA
Tightening sequence, see Sprocket Bolt Tightening Sequence
below
13 - Guide Rail
14 - Guide Pin
20 Nm
15 - Tensioning Rail
16 - Guide Pin
20 Nm
17 - Balance Shaft Timing Chain
18 - Sprocket
19 - Guide Rail
20 - Guide Pin
20 Nm
VW CC Quick Reference Specification Book
•
February 2014
27
Sprocket Bolt Tightening Sequence
Step
1
2
3
4
28
Component
Tighten the bolt
Turn the sprocket. The sprocket may not have
any play, if so, loosen the bolt and retighten it
again.
Tighten the bolt using a torque wrench.
Tighten bolt
VW CC Quick Reference Specification Book
Nm
10
30
an additional
90° (¼ turn)
•
February 2014
Piston and Connecting Rod Overview
VW CC Quick Reference Specification Book
Engine –
2.0L CBFA, CCTA
1 - Bolt
45 Nm + 90° turn
Always replace
2 - Connecting Rod Bearing Cap
3 - Bearing Shell
4 - Pressure Relief Valve
27 Nm
5 - Oil Spray Jet
6 - Lock Ring
7 - Piston Pin
8 - Piston
9 - Compression Rings
10 - Oil Scraping Ring
11 - Connecting Rod
•
February 2014
29
Crankshaft Dimensions
Reconditioning
dimension in mm 1)
Basic dimension
1)
Crankshaft bearing
pin diameter
58.00
Connecting rod
bearing pin diameter
47.80
The preparation of worn crankshafts is not provided.
Piston Ring End Gaps
Piston ring
dimensions in mm
Compression ring
New
Wear limit
0.20 to 0.40
0.8
Oil scraping ring
0.25 to 0.50
0.8
Piston Ring Clearance
Piston ring
dimensions in mm
1st compression ring
2nd compression ring
Oil scraping rings
New
Wear limit
0.06 to 0.09
0.20
0.03 to 0.06
0.15
Cannot be measured
Piston and Cylinder Dimensions
Honing dimension
in mm
Basic dimension
1)
Piston diameter
82.465 1)
Cylinder bore
diameter
82.51
Measurements without graphite coating (thickness = 0.02 mm). The graphite
coating wears off.
30
VW CC Quick Reference Specification Book
•
February 2014
Engine –
2.0L CBFA, CCTA
VW CC Quick Reference Specification Book
•
February 2014
31
Cylinder Head, Valvetrain – 2.0L CBFA and
CCTA
Cylinder Head Overview
1 - Cylinder Head Gasket
Always replace
2 - Bolt
25 Nm
3 - Transport Strap
4 - Bolt
Tightening sequence, see Cylinder Head Bolt Tightening Sequence
below
5 - Cylinder Head
6 - Bolt
Tightening sequence, see Cylinder Head Bolt Tightening Sequence
below
32
VW CC Quick Reference Specification Book
•
February 2014
VW CC Quick Reference Specification Book
•
February 2014
Engine –
2.0L CBFA, CCTA
7 - O-ring
Lubricate with engine oil
8 - Ball Stud
5 Nm
Always replace
9 - Cap
10 - O-ring
Lubricate with engine oil
11 - Plug
Always replace
12 - Bracket
13 - Bolt
9 Nm
14 - Heat Shield
15 - Bolt
20 Nm
16 - Bolt
20 Nm
17 - To Intake Hose/Turbocharger
18 - Ventilation Pipe
19 - O-ring
No replacement part
20 - Seal
No replacement part
21 - Engine Cover
22 - Bolt
Tightening sequence, se Crankcase Ventilation Bolt Tightening
Sequence below
23 - Crankcase Ventilation
24 - To Intake Manifold
25 - Gasket
No replacement part
26 - Gasket
Replace if damaged
27 - Vacuum Pump
28 - Bolt
9 Nm
29 - Not Installed
30 - Not Installed
31 - Not Installed
32 - Retaining Plate
33 - Bolt
9 Nm
34 - Water Connection
35 - O-ring
Always replace
Coat with coolant
36 - Bolt
25 Nm
33
Cylinder Head Overview (cont’d)
37 - Transport Strap
38 - Bolt
9 Nm
39 - Camshaft Position Sensor -G4040 - Partition Plate
Crankcase Ventilation Tightening Specification
Step
1
34
Component
Tighten bolts 1 through 10 in sequence
VW CC Quick Reference Specification Book
Nm
11
•
February 2014
Loosening the Cylinder Head Bolts
Component
Remove bolts -arrows-.
Loosen cylinder head bolts in sequence -1 through 5-.
Engine –
2.0L CBFA, CCTA
Step
1
2
VW CC Quick Reference Specification Book
•
February 2014
35
Cylinder Head Tightening Specifications
Step
1
2
Component
Tighten bolts 1 through 5 in sequence
Tighten bolts 1 through 5 in sequence
3
Tighten bolts 1 through 5 in sequence
4
5
Tighten bolts (Æ)
Tighten bolts (Æ)
36
VW CC Quick Reference Specification Book
Nm
40
an additional
90° (¼ turn)
an additional
90° (¼ turn)
8
an additional
90° (¼ turn)
•
February 2014
Engine –
2.0L CBFA, CCTA
VW CC Quick Reference Specification Book
•
February 2014
37
Timing Chain Cover Overview
1 - O-ring
Always replace
Coat with oil before installing
2 - Oil Dipstick Guide Tube
3 - Bolt
9 Nm
4 - Bolt
9 Nm
5 - Camshaft Adjustment Valve 1 -N2056 - Seal
Coat with oil before installing
7 - Bolt
Tightening sequence, see Upper Timing Chain Cover below
8 - Upper Timing Chain Cover
Tightening sequence, see Upper Timing Chain Cover Bolt
Tightening Sequence below
38
VW CC Quick Reference Specification Book
•
February 2014
9 - Gasket
10 - O-ring
Always replace
Coat with oil before installing
11 - Alignment Sleeves
12 - Lower Timing Chain Cover
Tightening sequence with 15 bolts, see Lower Timing Chain Cover
Bolt Tightening Sequence, with 15 Bolts below
Tightening sequence with 8 bolts, see Lower Timing Chain Cover
Bolt Tightening Sequence, with 8 Bolts below
13 - Bolt
Always replace
14 - Seal
15 - Plug
Always replace
Upper Timing Chain Cover Tightening Specifications
Component
Tighten bolts 1 through 5 in sequence
Tighten bolts 1 through 5 in sequence
Nm
Hand-tighten
9
Engine –
2.0L CBFA, CCTA
Step
1
2
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TSB/Document ID: QRG - 2014 CC En
Replacement Service Bulletin Number:
MFR Communication Date: 2014-02-25
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: EQUIPMENT ADAPTIVE/MOBILITY
MFR Component System:
MFR Component Subsystem:
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