NHTSA ID Number: 10122271
Manufacturer Communication Number: QRG - 2014 CC En
TSB/Document Date: 2017-11-08
Summary
2014 Volkswagen
CC Quick Reference Specification Book: This document is an overview which covers -General Information -Vehicle Identification -Sales Codes -CHASSIS -TRANSMISSIONS
February 2014
169
Controls, Housing – 02Q
Assembly Mounts Overview
1 - Bolt
Tightening Specifications, refer to Engine Mechanical, Fuel Injection
and Ignition; Engine Assembly
2 - Engine Support
3 - Engine Mount
4 - Bolt
Tightening Specifications, refer to Engine Mechanical, Fuel Injection
and Ignition; Engine Assembly
5 - Bolt
Tightening Specifications, refer to Engine Mechanical, Fuel Injection
and Ignition; Engine Assembly
6 - Bolt
Tightening Specifications, refer to Engine Mechanical, Fuel Injection
and Ignition; Engine Assembly
170
VW CC Quick Reference Specification Book
•
February 2014
Tightening Specifications, refer to Engine Mechanical, Fuel Injection
and Ignition; Engine Assembly
8 - Pendulum Support
9 - Bolt
Tightening Specifications, refer to Engine Mechanical, Fuel Injection
and Ignition; Engine Assembly or Suspension, Wheels, Steering;
Front Suspension
10 - Bolt
Tightening Specifications, refer to Engine Mechanical, Fuel Injection
and Ignition; Engine Assembly or Suspension, Wheels, Steering;
Front Suspension
11 - Bolt
Tightening Specifications, refer to Engine Mechanical, Fuel Injection
and Ignition; Engine Assembly or Suspension, Wheels, Steering;
Front Suspension
12 - Bolt
60 Nm + 90° turn
Always replace
13 - Bolt
60 Nm + 90° turn
Always replace
14 - Transmission Mount
15 - Bolt
Tightening Specifications, refer to Engine Mechanical, Fuel Injection
and Ignition; Engine Assembly
16 - Bolt
60 Nm + 90° turn
Always replace
17 - Transmission Bracket
18 - Bolt
60 Nm + 90° turn
Always replace
VW CC Quick Reference Specification Book
•
February 2014
171
Manual Trans. –
02Q
7 - Bolt
Gearshift Lever and Gearshift Housing Overview
1 - Base Plate
2 - Gasket
3 - Selector Lever
4 - Washer
5 - Lock Washer
6 - Selector Cable
7 - Bushing
8 - Gearshift Cable
9 - Insulation
10 - Bearing Shell
11 - Bushing
12 - Lock Washer
13 - Pressure Spring
14 - Bushing
15 - Gearshift Lever Guide
172
VW CC Quick Reference Specification Book
•
February 2014
16 - Nut
Manual Trans. –
02Q
M6: 8 Nm
M8: 25 Nm
17 - Gasket
18 - Selector Housing
VW CC Quick Reference Specification Book
•
February 2014
173
Operating Cables Overview
1 - Gearshift Cable
2 - Selector Cable
3 - Selector Housing
4 - Lock Washer
Always replace
5 - Cable Mounting Bracket
6 - Grommet
7 - Spacer
8 - Nut
20 Nm
9 - Cable Retainer
10 - Selector Relay Lever
11 - Sliding Shoe
12 - Gearshift Shaft with Gearshift Cover
13 - Clip
174
VW CC Quick Reference Specification Book
•
February 2014
Manual Trans. –
02Q
14 - Selector Lever
15 - Nut
25 Nm
Always replace
16 - Lock Washer
17 - Cable Retainer
18 - Lock Washer
19 - Nut
20 Nm
VW CC Quick Reference Specification Book
•
February 2014
175
Transmission Housing and Gear Shift Unit Overview
1 - Countersunk Bolt
2 - Flange Shaft with Pressure Spring
3 - Lock Ring
4 - Cover
5 - Lock Ring
6 - Back-up Lamp Switch -F420 Nm
7 - Seal
8 - Drain Plug
Tightening specification, see Different Versions of the Oil Fill and
Drain Plugs below
9 - Seal
Always replace
10 - Bolt
6 Nm
11 - Transmission Neutral Position Sensor -G701176
VW CC Quick Reference Specification Book
•
February 2014
VW CC Quick Reference Specification Book
Manual Trans. –
02Q
12 - Locking Bolt
Metal: 45 Nm
Plastic: 30 Nm
Always replace
13 - Bolt
15 Nm + 180° turn
M9 aluminum bolt
Replace after removing
14 - Bolt
15 Nm + 180° turn
M9 aluminum bolt
Replace after removing
15 - Gear Shift Unit
16 - Bolt
20 Nm
Always replace
17 - O-ring
Always replace
18 - Clutch Housing
19 - Transmission Housing
•
February 2014
177
Transmission to Engine Tightening Specifications
Item
1
2
3
4
5
6
Fastener size
M12 x 55
With a long M8 threaded pin
M12 x 55
With a short M8 threaded pin or
M12 x 50
Without threaded pin
M12 x 165
With an M8 threaded pin
Also starter to transmission
M10 x 105
M10 x 50
M12 x 70 or M12 x 65
M6 x 8
Small flywheel cover plate (not
present here)
Quantity
1
Nm
80
1
80
2
80
1
2
1
1
40
80
80
10
-A-: Alignment sleeve for centering
178
VW CC Quick Reference Specification Book
•
February 2014
Manual Trans. –
02Q
VW CC Quick Reference Specification Book
•
February 2014
179
Rear Final Drive, Differential – 02Q
Differential Overview
1 - Transmission Housing
2 - Shim
3 - Outer Race/Tapered Roller Bearing
4 - Bearing Inner Race/Taper Roller Bearing
5 - Differential Housing
6 - Bearing Inner Race/Taper Roller Bearing
7 - Outer Race/Tapered Roller Bearing
8 - Washer
9 - Clutch Housing
10 - Seal
11 - Bolt
33 Nm
12 - Right Flange Shaft
13 - Ring
180
VW CC Quick Reference Specification Book
•
February 2014
VW CC Quick Reference Specification Book
Manual Trans. –
02Q
14 - Flange Shaft Pressure Spring
15 - Thrust Washer
16 - Tapered Ring
17 - Locking Ring
18 - Large Differential Bevel Gear
19 - Differential Taper Axle
20 - Adapter Sleeve
21 - Small Differential Bevel Gear
22 - Threaded Piece
23 - Thrust Washer Union
24 - Ring
25 - Left Flange Shaft
26 - Seal
•
February 2014
181
DIRECT SHIFT GEARBOX (DSG®)
Transmission – 02E
General, Technical Data
Identification on Transmission
Example:
GKF
Identification codes
Plant Code
14
10
Day
05
Month
Time
14 15
02
Production year (2002)
Serial Number
001
The transmission code letters are also
included on the vehicle data labels.
182
VW CC Quick Reference Specification Book
•
February 2014
Direct Shift (DSG)
Trans. – 02E
Transmission Code Letter
The transmission code letters are on the transmission
in at least in two different locations. On the transmission
near the selector lever cable two -arrows-.
Transmission Allocation Codes
Direct Shift Gearbox (DSG®) Transmission 02E
NJM, NLQ, NNU and PBG
2.0L - 147 kW FSI-Turbo
VW CC Quick Reference Specification Book
•
February 2014
183
Controls, Housing – 02E
Direct Shift Gearbox (DSG®) Overview
1 - Transmission Cover
2 - Gasket
Always replace
3 - Bolt
5 Nm + 90° turn
Always replace
4 - DSG® Transmission Mechatronic -J7435 - Bolt
10 Nm
Always replace
6 - Clutch End Cover
7 - Clutch
8 - Vent Tube
9 - Cover
184
VW CC Quick Reference Specification Book
•
February 2014
10 - Nut
VW CC Quick Reference Specification Book
•
February 2014
Direct Shift (DSG)
Trans. – 02E
20 Nm
11 - Selector Lever
12 - Seal
13 - Bolt
20 Nm + 90° turn
Always replace
14 - Transmission Oil Cooler
15 - O-ring
Always replace
16 - Cable Bracket
17 - Bolt
20 Nm + 90° turn
Always replace
18 - Filter Housing
20 Nm
19 - O-ring
Always replace
20 - Oil Filter Element
21 - Transmission Input Speed Sensor -G182- and Clutch Oil
Temperature Sensor -G50922 - Bolt
10 Nm
Always replace
23 - Alignment Pin
24 - Gasket
Always replace
25 - Transmission Oil Pump
26 - Transmission Oil Pump Cover
Always replace
27 - Bolt
8 Nm
Always replace
28 - Bolt
Always replace
29 - Overflow Tube
30 - Seal
Always replace
31 - Plug
45 Nm
185
Selector Mechanism Overview
1 - Selector Handle with Cover
2 - Selector Mechanism with Selector Lever Cable
3 - Bolt
8 Nm
4 - Nut
8 Nm
5 - Selector Mechanism Housing
6 - Transmission
7 - Bolt
20 Nm + 90° turn
Always replace
8 - Lock Washer
Always replace
9 - Lock Washer
Always replace
10 - Underbody Tunnel
186
VW CC Quick Reference Specification Book
•
February 2014
Item
1
Fastener size
M12 x 55
2
5
6
7
8
9
10
M10 x 45
• Starter to transmission
M12 x 55
• Is accessible only through the
opening for the starter
M10 x 45 or M10 x 40
• Starter to transmission
M12 x 65 or M12 x 70
M10 x 50
M10 x 50
M10 x 50
M12 x 65 or M12 x 70 or M12 x 80
M12 x 55
A
Alignment sleeves for centering
3
4
VW CC Quick Reference Specification Book
Nm
80
• 65 Nm, if using the insert
tool 18 mm -T1017940
80
40
80
40
40
40
80
80
• 65 Nm, if using the insert
tool 18 mm -T10179-
•
February 2014
187
Direct Shift (DSG)
Trans. – 02E
Transmission to Engine Tightening Specifications
Fastener Tightening Specifications
Component
Cable bracket to the transmission cover
Intermediate flange to right flange shaft
Nm
10
70
Mechatronic Unit Bolt Tightening
Sequence and Specification
Step Component
Install new bolts -1 through 10- hand tight.
1
Tighten bolts -1 through 10-
188
VW CC Quick Reference Specification Book
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TSB/Document ID: QRG - 2014 CC En
Replacement Service Bulletin Number:
MFR Communication Date: 2014-02-25
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: EQUIPMENT ADAPTIVE/MOBILITY
MFR Component System:
MFR Component Subsystem:
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