NHTSA ID Number: 10122271
Manufacturer Communication Number: QRG - 2014 CC En
TSB/Document Date: 2017-11-08
Summary
2014 Volkswagen
CC Quick Reference Specification Book: This document is an overview which covers -General Information -Vehicle Identification -Sales Codes -CHASSIS -TRANSMISSIONS
•
February 2014
VW CC Quick Reference Specification Book
Engine –
3.6L CNNA
13 - Screw
5 Nm
14 - Seal
15 - Rubber Bushing
16 - Bolt
10 Nm
17 - Bracket
18 - Connection
19 - Lower Air Filter Housing
•
February 2014
145
Intake Manifold Overview
1 - Bolt
10 Nm
2 - Upper Intake Manifold
3 - Bolt
10 Nm
4 - Grommet
5 - To Brake Booster
6 - From EVAP Canister Purge Regulator Valve 1
7 - Fuel Injectors
8 - Bolt
20 Nm
9 - Bolt
7 Nm
10 - Throttle Valve Control Module -J33811 - Gasket
Always replace
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VW CC Quick Reference Specification Book
•
February 2014
12 - Bolt
VW CC Quick Reference Specification Book
Engine –
3.6L CNNA
3.5 Nm
13 - Vent Hose
14 - Gasket
Always replace
15 - Intake Manifold Front Support
16 - Gasket
17 - Gasket
Always replace
18 - Lower Intake Manifold
19 - Fuel Rail
20 - Bolt
30 Nm + 90° turn
Always replace
21 - Bolt
8 Nm
22 - Seal
•
February 2014
147
Fuel Rail and Injector Overview
1 - Low Fuel Pressure Sensor -G41015 Nm
2 - Fuel Supply Hose
3 - Bolt
8 Nm
4 - Bracket
5 - Bolt
8 Nm
6 - O-ring
Always replace
7 - Seal
Always replace
Lubricate with clean engine oil
8 - Spring
Replace each time the fuel rail is removed.
9 - Cylinder 1 Fuel Injector -N3010 - Low Pressure Fuel Hose
148
VW CC Quick Reference Specification Book
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February 2014
VW CC Quick Reference Specification Book
•
February 2014
Engine –
3.6L CNNA
11 - Spring Clamp
12 - High Pressure Fuel Pipe
28 Nm
13 - Pressure Relief Valve
14 - Fuel Rail
15 - Pressure Relief Valve
16 - Connecting Pipe
28 Nm
17 - Pressure Relief Valve
18 - Fuel Rail
19 - Fuel Pressure Sensor -G247-.
22 Nm
20 - Cap
21 - Gasket
Always replace
22 - Bolt
30 Nm + 90° turn
Always replace
23 - Cylinder 2 Fuel Injector -N3124 - Support Washer
25 - Spring
Replace each time the fuel rail is removed
26 - Bolt
30 Nm + 90° turn
Always replace
27 - Spring Clamp
149
High Pressure Pump Overview
1 - High Pressure Pipe
28 Nm
2 - Low Pressure Hose
3 - Spring Clamp
4 - Cam Follower
5 - O-ring
Always replace
Lightly coat with clean engine oil
6 - High Pressure Pump
7 - Bolt
10 Nm
150
VW CC Quick Reference Specification Book
•
February 2014
Engine –
3.6L CNNA
VW CC Quick Reference Specification Book
•
February 2014
151
Exhaust System, Emission Controls – 3.6L
CNNA
Exhaust Manifold Overview
1 - Intake Manifold Support
2 - Bolt
20 Nm
3 - Bolt
20 Nm
4 - Gasket
5 - Exhaust Manifold
6 - Nut
25 Nm
Always replace
7 - Heat Shield
8 - Bolt
20 Nm
9 - Intake Manifold Support
10 - Exhaust Manifold
11 - Gasket
152
VW CC Quick Reference Specification Book
•
February 2014
Engine –
3.6L CNNA
VW CC Quick Reference Specification Book
•
February 2014
153
Exhaust Pipe with Catalytic Converter Overview
1 - Nuts
M8: 25 Nm
M10: 40 Nm
Always replace
2 - Exhaust Pipe
3 - Heated Oxygen Sensor 2 -G10850 Nm
4 - Oxygen Sensor 2 after Catalytic Converter -G13150 Nm
5 - Coupling Element
6 - Oxygen Sensor after Three Way Catalytic Converter -G13050 Nm
7 - Front Muffler
8 - To Center Muffler
9 - Catalytic Converters
10 - Suspended Mount
11 - Bolt
20 Nm
12 - Heated Oxygen Sensor -G3950 Nm
154
VW CC Quick Reference Specification Book
•
February 2014
Engine –
3.6L CNNA
VW CC Quick Reference Specification Book
•
February 2014
155
Muffler Overview
1 - Right Rear Muffler
2 - Suspended Mount
3 - Bolt
25 Nm
4 - Left Rear Muffler
5 - Retaining Loop
6 - Center Muffler
7 - Suspended Mount
8 - Nuts
M8: 25 Nm
M10: 40 Nm
9 - Clamping Sleeve
See tightening specifications below
10 - Bolt
11 - Retaining Loop
12 - To Front Muffler
156
VW CC Quick Reference Specification Book
•
February 2014
Engine –
3.6L CNNA
Front Clamping Sleeve
- Bolt
25 Nm
Rear Clamping Sleeve
- Bolt
25 Nm
VW CC Quick Reference Specification Book
•
February 2014
157
Ignition – 3.6L CNNA
Ignition System Overview
1 - Ignition Coil with Power Output Stage -N70, N127, N291, N292,
N323, N3242 - Connector
3 - Bracket
4 - Bolt
20 Nm
5 - Connector
6 - Knock Sensor 1 -G617 - Bolt
20 Nm
8 - Exhaust Camshaft Adjuster
9 - Cover
10 - Connector
11 - Bolt
10 Nm
158
VW CC Quick Reference Specification Book
•
February 2014
Engine –
3.6L CNNA
12 - Camshaft Position Sensor 2 -G16313 - Seal
Always replace
14 - Camshaft Position Sensor -G4015 - Knock Sensor 2 -G6616 - Connector
17 - Intake Camshaft Adjuster
18 - Spark Plug
18 Nm
19 - Control Housing
Ignition Technical Data
Engine code
Ignition sequence
Spark plugs 1)
VW/Audi
Electrode gap
Tightening specification
Change intervals
1)
BLV
1-5-3-6-2-4
101 905 622 A
0.7 to 0.8 mm
18 Nm
Refer to Maintenance Procedures
Rep. Gr. 03 Maintenance
Procedures
For the current spark plugs, refer to the Parts Catalog
VW CC Quick Reference Specification Book
•
February 2014
159
Manual Transmission – 02Q
General, Technical Data
Transmission Identification
Code letters and build date -arrow 1- manual
transmission 02Q -arrow 2-
160
VW CC Quick Reference Specification Book
•
February 2014
Manual Trans. –
02Q
Manual Transmission 02Q -arrow 2-
Engine Code and Build Date -arrowExample:
NYG
Identification codes
11
Day
01
Month
VW CC Quick Reference Specification Book
2
Year (2012)
of manufacture
•
February 2014
161
Engine Codes, Transmission Allocation,
Ratios and Capacities
Manual transmission
Identification codes
Manufactured
6-Speed 02Q
KZS
MDL
11.2011
11.2011
from
through
Engine
2.0 L - 147 KW
Final drive I
Final drive II
Drive axle flange diameter
71:18 = 3.944
71:23 = 3.087
107 mm
Allocation
Ratio: Z1 : Z2
2.0 L - 147 KW
2.0 L - 155 KW
70:19 = 3.684
70:24 = 2.917
107 mm
• Final drive I for “1st” to “4th” gear
• Final drive II for “5th”, “6th” and reverse gears
Refer to the Electronic Parts Catalog (ETKA) for the following:
• Individual gear ratios
• Transmission fluid
• Clutch allocation
162
VW CC Quick Reference Specification Book
•
February 2014
Manual Trans. –
02Q
VW CC Quick Reference Specification Book
•
February 2014
163
Clutch – 02Q
Clutch Pedal Overview
1 - Bulkhead
2 - Gasket
Always replace
3 - Mounting Bracket
4 - Bolt
5 - Over-Center Spring
6 - Bearing Bushing
7 - Mounting Pin
8 - Clutch Pedal
9 - Mount
10 - Gasket
Always replace
11 - Clutch Master Cylinder
12 - Clutch Position Sensor -G47613 - Circlip
164
VW CC Quick Reference Specification Book
•
February 2014
Manual Trans. –
02Q
14 - Supply Hose
15 - Nut, Self Locking
25 Nm
Always replace
16 - Nut
25 Nm
Always replace
17 - Stop
VW CC Quick Reference Specification Book
•
February 2014
165
Clutch Hydraulics Overview
1 - Brake Fluid Reservoir
2 - Spring Clamp
Not installed on all vehicles.
3 - Supply Hose
4 - Master Cylinder
5 - Clamp
6 - Seal/O-ring
7 - Mount
8 - Clutch Pedal
9 - Nut
Refer to Clutch Pedal Assembly Overview
10 - Hose/Line Assembly
11 - Bracket
12 - Pipe
13 - Bracket
14 - Seal/O-ring
15 - Bleeder
166
VW CC Quick Reference Specification Book
•
February 2014
Manual Trans. –
02Q
16 - Clip
17 - Bleed Valve
18 - Cap
19 - Clutch Slave Cylinder
20 - Transmission
VW CC Quick Reference Specification Book
•
February 2014
167
Clutch Release Mechanism Overview
1 - Clutch Slave Cylinder with Release Bearing
2 - Bolt
12 Nm for metal clutch slave cylinder (without locking fluid)
15 Nm for plastic clutch slave cylinder (with locking fluid)
Always replace
3 - Clamp
4 - Line
5 - O-ring
168
VW CC Quick Reference Specification Book
•
February 2014
Manual Trans. –
02Q
Clutch Assembly Overview
1 - Flywheel
2 - Clutch Plate
3 - Pressure Plate
4 - Bolt
M6 bolt: 13 Nm
M7 bolt: 20 Nm
Loosen and tighten in small steps and in a diagonal sequence.
VW CC Quick Reference Specification Book
•
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TSB/Document ID: QRG - 2014 CC En
Replacement Service Bulletin Number:
MFR Communication Date: 2014-02-25
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: EQUIPMENT ADAPTIVE/MOBILITY
MFR Component System:
MFR Component Subsystem:
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