NHTSA ID Number: 10122167
Manufacturer Communication Number: SSP 990143
TSB/Document Date: 2017-11-08
Summary
This document contains the eSelf study program for the Audi
A3 introduction.
Left and right rear long members
5
Left and right inner rocker panels
11
Left and right inner B pillars
6
Center tunnel
15
Panorama tilt sunroof
The 2015 A3 sedan features an optional panorama slide/
tilt sunroof.
The roof opening is larger than that of an internally guided
sunroof and creates a particularly airy and spacious interior
feel for the occupants.
609_069b
Thermal insulation
The glass roof panel is tinted and provides additional
thermal insulation. Thermal insulation is provided by the
following reflective components:
•
•
•
The panorama slide/tilt sunroof module meets the statutory requirements for anti-pinch protection.
99 % UV radiation reflection
92 % heat radiation reflection
90 % light radiation reflection
609_083
16
Roof installation
The panorama slide/tilt sunroof is glued into the roof
opening and thus is a major factor contributing to body
rigidity.
Transverse bonded seam
609_122b
609_070
Bonded ring seam
Component overview
Glass panel
Slide/tilt mechanism
Wind deflector
Front trim
(plastic)
Cover for
sliding sunroof motor/
roll-up sun-blind
Sliding sunroof
frame
(plastic)
Roll-up sunblind
Sliding sunroof motor
Lifting arm
guide frame
609_071
17
Bumper system
Front bumper
Characteristic elements of the vehicle's front end are the
one-piece bumper cover and single-frame radiator grille.
Large air intakes are located at the lower front.
Shock
absorber
ACC radar sensor
Impact absorber
Bumper cover locking element
Radiator
grille
Front bumper cover
609_072
Underbody
The Audi
A3 has a highly effective acoustic and aerodynamic underbody designed to withstand mechanical and
thermal stresses. In addition to aerodynamics, attention
was paid to sound absorption, body protection and thermal
engine management during the development phase.
The result is improved airflow around the engine and transmission capsule, the cross-members and the wheel arches,
thus allowing a low drag coefficient (cw) of 0.31 to be
achieved.
609_082
18
Passive safety
Components
The passive occupant protection system has the following
components:
•
•
•
•
•
•
•
•
•
•
•
•
Airbag control module
Driver and passenger airbags
Front side airbags
SIDEGUARD® head airbags
Driver and passenger side knee airbag
Front airbag crash sensor
Crash sensors for side impact detection in the doors
Crash sensors for side impact detection in the C pillars
Front inertia reel seat belts with electric and pyrotechnic
belt tensioners
Safety belt warning for all seats
Safety belt switches on all seats in the seat belt buckles
Safety occupancy sensor in front passenger seat
625_050
Optional equipment
•
Rear passenger side impact airbags
Key to illustration on page 20:
E24
E25
E258
E259
E609
Driver Seat Belt Switch
Front Passenger Seat Belt Switch
Driver Side Rear Seat Belt Switch
Passenger Side Rear Seat Belt Switch
Center Rear Seat Belt Switch
G452
G179
G180
G256
Front Passenger Seat Occupant Sensor
Driver Side Airbag Crash Sensor
Front Passenger Side Airbag Crash Sensor
Driver Side Rear Side Airbag Crash Sensor
G257 Passenger Side Rear Side Airbag Crash Sensor
G283 Driver Front Airbag Crash Sensor
G284 Passenger Side Front Airbag Crash Sensor
G551 Driver Belt Force Limiter
G552 Front Passenger Belt Force Limiter
G553 Driver Seat Position Sensor
G554 Passenger Seat Position Sensor
J234
J285
J533
J854
J855
19
Airbag Control Module
Instrument Cluster Control Module
Data Bus On-Board Diagnostic Interface
Left Front Seat Belt Tensioner Control Module
Right Front Seat Belt Tensioner Control Module
K19 Seat Belt Indicator Lamp
K75 Seat Belt Indicator Lamp
K145 Front Passenger Airbag Disabled Indicator Lamp
N95
N131
N132
N153
N154
N199
Driver Airbag Igniter
Front Passenger Airbag Igniter 1
Front Passenger Airbag Igniter 2
Driver Seat Belt Tensioner Igniter 1
Front Passenger Seat Belt Tensioner Igniter 1
Driver Thorax Airbag Igniter
N200
N201
N202
N251
N252
N295
N296
N297
N298
Front Passenger Thorax Airbag Igniter
Driver Side Rear Thorax Airbag Igniter
Passenger Side Rear Thorax Airbag Igniter
Driver Head Curtain Airbag Igniter
Front Passenger Head Curtain Airbag Igniter
Driver Knee Airbag Igniter
Front Passenger Knee Airbag Igniter
Driver’s Seatbelt Tensioner Igniter 2
Front Passenger Seatbelt Tensioner Igniter 2
T16
Data Link Connector
System overview
G452
625_051bx
Legend:
Powertrain CAN bus
Convenience CAN bus
Diagnosis CAN bus
Input signal
Output signal
20
Vehicle Airbags
625_050
Passenger front airbag
The 2015 A3 sedan for the North American market will
come equipped with a two-stage adaptive hybrid
gas
generator front passenger airbag.
Based on accident parameters, Airbag Control Module J234
determines the time interval at which Front Passenger
Airbag Igniter 2 N132 is activated after Front Passenger
Airbag Igniter 1 N131.
Front Passenger Airbag Igniter 1 N131
Front Passenger Airbag Igniter
2 N132
21
Gas generator
Housing
625_125
New generation of connectors
A new locking style connector is used on front passenger
airbag that incorporates a ground wire connected to the
vehicle body.
Cover
The ground circuit provides protection from electro-static
discharge. The connector has been mechanically encoded
so it can only be installed in one way.
Locking element
Contact
Mechanically encoded housing
625_124
Driver and passenger knee airbags
The Audi
A3 sedan is equipped with both driver and
passenger knee air bags. Both airbags use tubular hybrid![]()
gas generators.
Driver Knee Airbag
625_122
Passenger Knee Airbag
Front Passenger Knee Airbag Igniter
N296
Knee airbag
22
Driver Front Airbag Crash Sensor G283
Passenger Side Front Airbag Crash
Sensor G284
The A3 sedan for the North American region uses two
up-front sensors for detection of front and/or rear collisions.
They work in conjunction with Airbag Control Module J234.
These sensors are accelerometers that measure the acceleration, deceleration and longitudinal direction of the
vehicle.
G284
G283
625_052
23
Front Passenger Seat Occupant Sensor
G452 Passenger Occupant Detection
System Control Module J706
The task of the seat occupancy detection system is to
determine the following:
1. If the seat is occupied by a child or if a rearward facing
child seat
is installed.
2. If an adult is seated.
Passenger Occupant Detection Control Module J706 evaluates the signals from Front Passenger Seat Occupant
Sensor G452. If J706 recognizes an empty passenger seat
or that a rearward facing child seat
is installed, it instructs
Airbag Control Module J234 to disable the passenger front
airbag and knee airbag.
Front passenger Airbag -disabled- Indicator Lamp K145 in
the instrument panel warns the driver of the status of the
passenger airbag and knee airbag. If Airbag Control Module
J234 has disabled these airbags based on the signals from
J706, warning lamp K145 will remain illuminated.
In addition to the warning lamp, Airbag Control Module
J234 will also issue an optical and acoustic warning if the
seat is unoccupied or if a safety belt has been unbuckled.
Detection of an unbuckled belt is determined by a signal
from Front Passenger Seat Belt Switch E25.
This means that in the event of a collision, neither the
passenger front airbag nor front passenger knee airbag
would deploy.
Dielectric material
Front Passenger Seat Occupant Sensor
G452
Electrode
Electrode
G452 is a capacitor-type sensor. A capacitor is made of two
plates (electrodes) and an insulator (dielectric), sandwiched between them.
When voltage is applied to one of the electrodes and the
other electrode is connected to the battery‘s negative
terminal, the capacitor begins to accumulate energy. The
capacitance of a capacitor can be altered by varying the size
of the electrode plate or the dielectric.
625_058
Function
With this type of occupant detection system, the vehicle
body and sensor G452 represent the two plates of the
capacitor. These components obviously do not change in
size.
The dielectric consists of the upholstery, the atmosphere,
the adjoining seat trim parts and the occupant. The capacitance will change due to the liquid content of the occupant‘s body compared to when the seat is unoccupied or if
a rear facing child seat
is installed. This capacitance signal
data is interpreted by Passenger Occupant Detection
System Control Module J706 to determine if the seat is
occupied or not.
Front Passenger Seat
Occupant Sensor
G452
Passenger Occupant Detection System
Control Module
J706
625_059
24
Installation location
Seat foam
G452 is installed under the seat cover but on top of the
seat heater elements.
Front Passenger Seat Occupant
Sensor G452
625_060
Passenger Occupant Detection System
Control Module J706
In principle, J706 measures the capacitance of Front Passenger Seat Occupant Sensor G452.
The values from J128 are read cyclically by J706 and transferred to Airbag Control Module J234 via a LIN bus.
Diagnosis
J706 is connected to G452 via a coaxial cable and is supplied assembled to the factory as a unit. The coaxial cable
and the plug of the coaxial cable must not be repaired.
There are different seat variations and thus different controls module variations for J706. The software in the ECU is
matched to the respective seat.
Control module J706 and sensor G452 cannot be replaced
separately. They are matched during production. If they
are replaced, a Basic setting must be performed with the
Scan Tool. During this basic setting the serial number of the
installed components are entered into the Airbag Control
Module.
Serviceable components
Passenger Occupant Detection System
Control Module J706
Coaxial cable
Front Passenger Seat Occupant Sensor
G452
Reference
Please refer to the latest repair and parts information when replacing the seat sensor and control module.
25
625_061
Side airbag crash sensors
Retaining lugs
The side airbag crash sensors for the driver and passenger
sides (G179 and G180) are capacitive pressure sensors.
The pressure sensors have a new mounting concept and are
no longer bolted to the inner door panel The pressure
sensors are inserted into the inner door panels and then
secured into place by twisting.
Connector
housing
Gasket
Turning aid
625_146
Front safety belt tensioner
In combination with Audi
pre sense basic, the 2015 Audi
A3
is equipped with reversible safety belt tensioners driven by
electric motors. This is in addition to the pyrotechnic belt
tensioners.
Airbag Control Module J234 operates Left and Right Seat
Belt Tensioner Control Modules J854 and J855 as LIN
modules.
When Audi
pre sense basic detects specific driving situations, signals are sent to the data bus. The airbag control
module evaluates the signals and, if necessary, instructs
the seat belt tensioner control module to partially or fully
tension the safety belts via an electric motor. For further
information on Audi
pre sense, refer to the chapter on
Active safety, page 31.
The automatic safety belt retractors use rack-type pyrotechnic belt tensioners. If an automatic seat belt retractor
with seat belt tensioner control module is replaced, the
basic setting procedure must be performed using the
“Guided Fault Finding“ function.
Safety belt tensioner
control module
Reversible tensioner
with electric motor
Active belt force
limiter
Pyrotechnic safety
belt tensioner
625_086
26
Pelvic belt tensioner with locking buckle
Depending on the country version, the 2015 A3 sedan can
be equipped pyrotechnic tensioning safety belts that help
to reduce injury to the pelvic area during certain types of
collisions. The safety belts are deployed by Driver Seat Belt
Tensioner Igniter 2 N297, and Front Passenger Seat Belt
Tensioner Igniter 2 N298.
Vehicles with this style safety belts will also have a new
locking-type buckle.
In certain types of accidents, the pelvic belt tensioners, in
conjunction with the new locking buckle, help protect the
occupant in the following manner:
•
•
•
•
Lock buckle
To help separate the pelvic force from the thoracic
force
To help reduce the chest deflection force
To help limit the movement of the pelvis
To help improve the contact between the pelvis and
seat
Automatic safety belt retractor
Safety belt guide
piece
Coupling
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TSB/Document ID: SSP 990143
Replacement Service Bulletin Number:
MFR Communication Date: 2014-01-17
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
MFR Component System:
MFR Component Subsystem:
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