NHTSA ID Number: 10120164
Manufacturer Communication Number: V871403 2037095
TSB/Document Date: 2017-10-21
Summary
Technical Bulletin (Air Conditioning Blows Warm, Compressor-Condenser Refrigerant Line): The air conditioning refrigerant line may come in contact with compressor pulley due to engine vibration. The production solution to this issue was a New refrigerant pipe, upper coolant hose and double clip. This document discusses the "Fault Codes" necessary to diagnosis, and potential remedy of the issue. The fault codes for checking warranty coverage for servicing the vehicle are also available.
Technical Bulletin
Model(s)
Year
Eng. Code
Trans. Code
VIN Range From
VIN Range To
Tiguan
2010-2013
All
All
All
All
AX_EW000001
AX_EW057666
Tiguan
2014
All
All
AX_EW500001
AX_EW554593
Condition
87 14 03 June 18, 2014 2037095
Air Conditioning Blows Warm, Compressor-Condenser Refrigerant Line
Technical Background
The air conditioning refrigerant line may come in contact with compressor pulley due to engine vibration.
In the air conditioning control unit the following entry is logged:
• B10ABF0 - refrigerant pressure - under lower limit
Note
Inspect refrigerant line between condenser and compressor. If line is not damaged or out of its retainer
this technical bulletin does not apply. Further diagnosis is required.
Production Solution
New refrigerant pipe, upper coolant hose and double clip.
• WVGAV3AX3EW057666 (12 November 2013)
th
• WVGCE2AX7EW554593 (2 December 2013)
nd
Page 1 of 7
© 2014 Volkswagen
Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen
Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
New double retainer refrigerant line holder 5N0 121 093L.
If vehicle has double retainer N 106 668 02, replace it with
5N0 121 093L
Service
Repair Procedure
• Evacuate the AC system. See repair group 87 Heating, Ventilation, and Air Conditioning in Elsa.
• Disconnect the compressor/condenser AC line from the condenser.
• Disconnect the compressor condenser AC line from the compressor and remove it from the vehicle.
• Support and lift the vehicle to remove noise dampener plate.
• Remove the radiator hose from the thermostat housing to
drain the coolant (Figure 1).
Note
Disconnect only the clamp off the existing coolant
temperature sensor housing. The housing pipe attached
to the engine can stay connected.
Figure 1
Page 2 of 7
© 2014 Volkswagen
Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen
Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
• Locate the after run coolant pump and turn the clamp ½
a turn from its original location away from the
compressor/condenser line.
Note
The picture shown in Figure 2 shows the AC line
installed to capture the potential contact area.
Figure 2
Tip:
New location of the after run coolant pump hose clamp
(Figure 3).
Figure 3
• Lower the vehicle and remove the radiator hose (and the
original double retainer if equipped) from the radiator and
remove it from the vehicle (Figure 4).
Figure 4
Page 3 of 7
© 2014 Volkswagen
Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen
Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
• Remove the original plastic radiator hose retainer from the radiator
and discard it. (Figure 5).
Figure 5
• Install new double retainer 5N0 121 093L with the edge
facing up as shown (Figure 6).
Figure 6
• Press the new style double retainer barb into the radiator (Figure 7).
• Install the upper portion of new coolant hose 5N0 121 051M to the
radiator and secure the large retainer.
Figure 7
Page 4 of 7
© 2014 Volkswagen
Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen
Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
• Install new refrigerant line 5N0820721H according to the repair
manual.
• Secure the compressor bolt to 22Nm and condenser bolt to 12Nm.
(Figure 8).
Figure 8
• Secure retainer as shown in Figure 9.
Figure 9
• Raise vehicle and attach the thermostat end of the coolant
hose and secure the clamp. Refill the engine coolant
(Figure 10).
Figure 10
• Recharge AC system according the specification label on the front core support. See repair group 87 Heating,
Ventilation, and Air Conditioning in Elsa.
• Check the ribbed serpentine belt for damage. If necessary replace the ribbed serpentine belt according to the
repair manual.
Page 5 of 7
© 2014 Volkswagen
Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen
Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
Warranty
To determine if this procedure is covered under Warranty, always refer to the Warranty Policies and
1)
Procedures Manual
Model(s)
Year(s)
Eng. Code(s)
Trans.
Code(s)
VIN Range From
VIN Range To
Tiguan
2010-2013
All
All
All
All
AX_EW000001
AX_EW057666
Tiguan
2014
All
All
AX_EW500001
AX_EW554593
SAGA Coding
Claim Type:
Use applicable Claim Type
Damage
Service Number:
HST
Damage Location
(Depends on Service No.)
---
Use applicable when
indicated in Elsa (L/R)
Code
8743
0010
Parts Manufacturer
Labor Operation
3) :
Model Names
Coolant Drain and Fill
1)
PU3
2)
19381700 = 50 TU
3) :
87431950 = 50 TU
3) :
19621999 = 20 TU
3)
87432499 = 10 TU
Labor Operation Remove and Install
Compressor/Condenser Pipe.
Labor Operation Remove and Install Upper
Coolant Hose (additional time provided to replace
coolant hose at time of A/C compressor/condenser
line replacement).
Labor Operation : Remove and Install Retainer
Includes: Check ribbed serpentine belt.
Labor Operation
3) :
Drain and refill refrigerant.
Causal Part: AC Compressor/Condenser Line
87031700 = 50 TU
5N0820721H
Diagnostic Time
4)
Page 6 of 7
© 2014 Volkswagen
Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen
Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
GFF Time expenditure
01500000 = 30 TU max.
Road Test
01210002 = 00 TU
YES
NO
01210004 = 00 TU
Technical Diagnosis
01320000 = 00 TU max.
NO
Claim Comment: Input “As per Technical Bulletin 2037095” in comment section of Warranty Claim.
1)
Vehicle may be outside any Warranty in which case this Technical Bulletin is informational only
2)
Code per warranty vendor code policy.
3)
Labor Time Units (TUs) are subject to change with ELSA updates.
4)
Documentation required per Warranty Policies and Procedures Manual.
Required Parts and Tools
Description
Part No:
Quantity
AC Compressor/Condenser Line
5N0820721H
1
Double Retainer
5N0121093L
1
Coolant Hose
5N0121051M
1
No Special Tools required.
Additional Information
All part and service references provided in this Technical Bulletin are subject to change and/or removal.
Always check with your Parts Dept. and Repair Manuals for the latest information.
Page 7 of 7
© 2014 Volkswagen
Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen
Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
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TSB/Document ID: V871403 2037095
Replacement Service Bulletin Number:
MFR Communication Date: 2014-06-18
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ENGINE AND ENGINE COOLING
MFR Component System:
MFR Component Subsystem:
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