NHTSA ID Number: 10118336
Manufacturer Communication Number: SSP 990263 C
TSB/Document Date: 2017-10-04
Summary
This Self Study Program describes the design and functioning of the Audi
A4 in which answers questions regarding the new features of the body, the new features of the occupant protection system, the new power transmission features, the new chassis features, the function of the surround camera, and the new features of the climate control system.
for height, angle and distance
Front seat sub-frame
of high-strength steel
Electric seat adjustment
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Optional sport seat
The sport seats have electrically adjustable
lumbar supports and are optionally available
with seat ventilation.
Driver Seat Backrest Blower Fan V388
Driver Seat Cushion Blower Fan V390
Driver Seat Adjustment Control Head E470
Memory Seat/Steering Column Adjustment
Control Module J136
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12
Seat memory
The memory function allows personal seating profiles to be
stored for the driver. The memory function can be operated
with the radio remote key or with the recall buttons in the
driver's door.
Whenever the vehicle is locked, the driver's seat profile is
stored and assigned to the key. The seat profile is automatically recalled when the door is opened.
The outside rear view mirror settings are also stored with
the seat memory.
System overview and signal characteristic
The information from Driver Memory Seat Control Head
E97 is processed by Driver Door Control Module J386.
This information is then transferred to Memory Seat/
Steering Column Adjustment Control Module J136 via the
Convenience CAN. The seat module then activates the
corresponding control motors.
Convenience CAN
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Key:
E97
Driver Memory Seat Control Head
J136 Memory Seat/Steering Column Adjustment Control Module
J386 Driver Door Control Module
J519 Vehicle Electrical System Control Module
V243 Driver Seat Angle Adjustment Motor
V245 Driver Seat Height Adjustment Motor
V256 Driver Seat Depth Adjustment Motor
TSVL Left Front Seat Coupling Station
13
Occupant protection
Passive safety
Driver airbag
Front passenger airbag
Driver side knee airbag
Components
Front side airbag
The Audi
A4 sedan has the following components and
systems:
• Airbag control module
• Adaptive driver airbag
• Adaptive front passenger airbag
(front passenger airbag, two-stage)
• Front side airbags
• Rear side airbags (equipment option)
• Side curtain airbags
• Knee airbags
• Front airbag crash sensors
• Crash sensors for side impact detection in the doors
• Crash sensors for side impact detection in the ‘C’ pillars
• Center pedestrian protection crash sensor
(acceleration sensor)
14
•
•
•
•
•
•
•
•
Front inertia-reel safety belts with pyrotechnic belt tensioners
Front inertia-reel safety belts with electrical belt tensioners
Front inertia-reel safety belts with active belt force limiters
Inertia-reel safety belts for second seat row with pyrotechnic
belt tensioners, driver and front passenger sides
Safety belt warning for all seats
Front passenger airbag OFF and ON warning lamp
Driver and front passenger seat position sensors
Battery interrupt igniter
Passenger side knee airbag
Front side airbag
Head airbag,
driver and front passenger side
Rear side airbag
Rear side airbag
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15
System overview
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16
Additional equipment
Equipment specifications may vary due to the different
requirements and statutory provisions which apply to
vehicle manufacturers in the various markets.
Key to illustration on page 16:
E24
E25
F390
F391
F392
Driver Seat Belt Switch
Front Passenger Seat Belt Switch
Driver Side Second Row Seat Belt Switch
Center Second Row Seat Belt Switch
Passenger Side Second Row Seat Belt Switch
G128
G179
G180
G256
G257
G283
G284
G551
G552
G553
G554
Front Passenger Occupant Detection Sensor
Driver Thorax Airbag Crash Sensor
Front Passenger Thorax Airbag Crash Sensor
Driver Side Rear Thorax Airbag Crash Sensor
Passenger Side Rear Thorax Airbag Crash Sensor
Driver Front Airbag Crash Sensor
Passenger Side Front Airbag Crash Sensor
Driver Belt Force Limiter
Front Passenger Belt Force Limiter
Driver Seat Position Sensor
Front Passenger Seat Position Sensor
J234
J285
J533
J706
J854
J855
Airbag Control Module
Instrument Cluster Control Module
Data Bus On Board Diagnostic Interface (Gateway)
Passenger Occupant Detection System Control Module
Left Front Seat Belt Tensioner Control Module
Right Front Seat Belt Tensioner Control Module
K19 Seat Belt Indicator Lamp
K75 Airbag Indicator Lamp
K145 Front Passenger Airbag -Disabled- Indicator Lamp
N95
N131
N132
N153
N154
N196
N197
N199
N200
N201
N202
N251
N252
N253
N295
N296
N490
N491
Driver Airbag Igniter
Front Passenger Airbag Igniter 1
Front Passenger Airbag Igniter 2
Driver Seat Belt Tensioner Igniter 1
Front Passenger Seat Belt Tensioner Igniter 1
Driver Side Rear Seat Belt Tensioner Igniter
Passenger Side Rear Seat Belt Tensioner Igniter
Driver Thorax Airbag Igniter
Front Passenger Thorax Airbag Igniter
Driver Side Rear Thorax Airbag Igniter
Passenger Side Rear Thorax Airbag Igniter
Driver Head Curtain Airbag Igniter
Front Passenger Head Curtain Airbag Igniter
Battery Interrupt Igniter
Driver Knee Airbag Igniter
Front Passenger Knee Airbag Igniter
Driver Airbag Release Valve Igniter
Front Passenger Airbag Release Valve Igniter
T16
Data Link Connector
Wire colors:
Diagnostics CAN
Infotainment CAN
FlexRay
Input signal
Output signal
17
Sensors
Front Passenger Occupant Detection Sensor G128 with
Passenger Occupant Detection System Control Module J706
Front Passenger Occupant Detection Sensor G128 is a
second-generation component that was also used on the
2015 Audi
TT for the North American market. In this
new-generation system, the seat heater element (Front
Passenger Seat Heating Element Z8) serves not only as a
seat heater but also as a sensor mat for seat occupancy
recognition. As before, capacitive sensors are used for
occupancy recognition.
Passenger Occupant Detection System Control Module
J706 is connected to ground by a discrete wire. To prevent
interference with the capacitive system, the wires leading
to Front Passenger Occupant Detection Sensor G128 are
shielded. J706 is connected to Airbag Control Module J234
by a LIN bus.
644_012
Front Passenger Occupant Detection Sensor
G128
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Service Kit
Front Passenger Occupant Detection Sensor G128 and
Passenger Occupant Detection System Control Module J706
are calibrated to one another during the manufacturing
process. In the event of a fault to either of these components, they must be replaced as a unit. It is not permitted
to interchange individual components.
The electrical plug between G128 and J706 must never be
disconnected. Two Service Kits are available depending on
the trim level of the vehicle.
Service Kit version 1
Service Kit version 2
• Passenger Occupant Detection System Control
Module J706.
• Seat cushion.
• Front Passenger Occupant Detection Sensor
G128 including wiring. In this case, the sensor is
bonded to the seat upholstery.
• Passenger Occupant Detection System Control
Module J706.
• Seat upholstery.
• Front Passenger Occupant Detection Sensor G128
including wiring. In this case, the sensor is stitched
to the seat upholstery.
Diagnostics
Both G128 and J706 are diagnosed via Airbag Control
Module J234.
18
If a Service Kit is replaced, a basic setting procedure must
be performed using the Guided Fault Finding function. In
this case, the serial number of the Service Kit is transferred
to the Airbag Control Module.
Airbag Control Module J234
The Airbag Control Module for the new Audi
A4 is based on
the control module of the 2017 Audi
Q7. The characteristics have been adapted to the Audi
A4.
Sensors
As in the 2017 Audi
Q7, the driving dynamics control
sensors are integrated in the Airbag Control Module of the
Audi
A4. These sensors measure acceleration in the X and Y
directions as well as the yaw rate about the Z axis.
The driving dynamics control sensors work in a lower acceleration and deceleration range than the crash sensors. The
acceleration and deceleration levels which may occur
during a collision are different to those which may occur
when a vehicle loses grip (for example, oversteer, understeer).
644_103
Airbag Control Module
J234
If the vehicle is equipped with dynamic steering (PR
No. 1N8) or the quattro sport differential (PR No. GH2),
the driving dynamics control sensors are duplicated in the
Airbag Control Module J234. This provides redundant
(multiple) backup for the sensor signals for dynamic steering and quattro Sport.
Note
The Dynamic steering system and also the Sport differential will not be available at vehicle launch.
19
Active safety
Audi
pre sense
The Audi
pre sense system (pre sense city, pre sense basic,
pre sense rear, pre sense front, collision avoidance assist or
turn assist) of the Audi
A4 has the same on-board pre sense
functions as the 2017 Audi
Q7.
The components and the specifications have been adapted
to suit the A4. In functional terms, the Audi
pre sense
functions in the A4 are identical to those in the 2017
Audi
Q7.
Display in instrument cluster
Pre sense city with pedestrian recognition function
Audi
pre sense
54 mi
12:00
AUTO
D4
15 mi
71°F
644_030
644_031
Turning assist
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Collision avoidance assist
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Reference
For detailed information about Audi
pre sense, refer to eSelf-Study Program 970363, The 2017 Audi
Q7 Occupant Protection
and Infotainment Systems.
20
Engines
Torque/power curve of 2.0l TFSI engine
Engine with code CYMC
Power output in hp (kW)
Torque in lb ft (Nm)
309.8 lb ft (420 Nm)
281.6 hp (210 kW)
265.5 lb ft (360 Nm)
241.4 hp (180 kW)
221.3 lb ft (300 Nm)
201.1 hp (150 kW)
177.0 lb ft (240 Nm)
160.9 hp (120 kW)
132.8 lb ft (180 Nm)
120.7 hp (90 kW)
88.5 lb ft (120 Nm)
80.5 hp (60 kW)
44.2 lb ft (60 Nm)
40.2 hp (30 kW)
Engine speed [rpm]
644_016a
Features
Engine code
CYMC
Type
4-cylinder inline engine
Displacement
121.1 cu in (1984 cc)
Stroke
3.65 in (92.8 mm)
Bore
3.25 in (82.5 mm)
Number of valves per cylinder
4
Firing order
1-3-4-2
Compression ratio
9.6 : 1
Power output at rpm
252.0 hp (188 kW) @ 4200 - 6200
Torque at rpm
273 lb ft (370 Nm) @ 1450 - 4200
Fuel type
Premium unleaded 91 AKI
Engine management system
SIMOS 18.4
Lambda/knock control
Adaptive lambda control, adaptive knock control
Mixture formation
Direct fuel injection (FSI)
Exhaust gas treatment
Close-coupled ceramic calatyst, oxygen sensors before and after catalytic converter
Emission standard
LEV III Tier 3
21
Fuel tank
The fuel systems in the Audi
A4 have the following
features:
• Compact design.
• Maximum integration of components to reduce fuel
system evaporative emissions.
• No carrier
plate.
The illustration shows the fuel tank of a front wheel drive
vehicle with auxiliary heating. The auxiliary heating is
optional equipment but not available in the North American Region (NAR).
Filling volume
Front wheel drive
15.3 gal (58 l)
quattro drive
14.3 gal (54 l)
• Fuel delivery system with large integral swirl pot.
• Use of sound-insulating baffles.
• The components in the secondary chamber for
example, fuel level sender in quattro models, are not
accessible to service personnel. There is only one
service port in the fuel tank.
• A liquid trap with active extraction system is integrated in the fuel tank ventilation system.
• Fluid separator at top of fuel tank filler neck.
Fuel delivery and sender unit
Fuel vent valve
Rollover valve
Baffle
22
Fuel supply line
Vent line
Fluid separator
Carbon canister
Fuel filler neck
Liquid trap with active extraction system
644_039
23
Tank ventilation system
Due to the space constraints in new models, the tank ventilation system has been revised. It was important to ensure
that siphoning cannot occur in the line from the fuel filler
neck to the carbon canister.
Tank ventilation function
Effects of failure of the tank ventilation system
If one of the components of the ventilation system fails,
problems may occur during refuelling (refuelling shut-off).
A strong fuel odor could also be noticeable in gasolineengined vehicles due to carbon canister flooding.
The system requires a larger liquid trap due to the boiling
characteristic of the fuel. The fuel that has collected in the
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TSB/Document ID: SSP 990263 C
Replacement Service Bulletin Number:
MFR Communication Date: 2015-01-12
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: POWER TRAIN:AUTOMATIC TRANSMISSION
MFR Component System:
MFR Component Subsystem:
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