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NHTSA ID Number: 10117406

Manufacturer Communication Number: 122-Z8Q2T-05

TSB/Document Date: 2017-09-14


Summary

Concerns: Suspension alignment Information: Due to amanufacturing problem, there is a possibility that the wheel alignment on the front and rear axle was not carried out correctly and the threaded connections on all toe, camber and caster threaded joints were not tightened to the specified tightening torque on the affected vehicles.


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TSB/Document ID: 122-Z8Q2T-05

Replacement Service Bulletin Number:

MFR Communication Date: 2015-02-02

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: SUSPENSION:MULTIPLE AXLE

MFR Component System:

MFR Component Subsystem:


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Service

Technical Information

7/15

AF04
AF04 - Performing Wheel Alignment on Front and Rear Axle and Tightening Threaded
Joints on the Chassis to the Correct Tightening Torque (Stop Sale Campaign/Recall
campaign)
ENU

4

Vehicle Type:

Cayenne (92A)/Cayenne S E-HybrideBay logo (92A)
Cayenne S (92A)/Cayenne Diesel (92A)

Model Year:

As of 2015 up to 2016

Concerns:

Suspension alignment

Information:

Due to a manufacturing problem, there is a possibility that the wheel alignment on the front and
rear axle was not carried out correctly and the threaded connections on all toe, camber and
caster threaded joints were not tightened to the specified tightening torque on the affected
vehicles.

Action
Required:

Perform suspension alignment and adjust the vehicle if necessary.
In particular, tighten the threaded connections on all toe, camber and caster joints to the specified
tightening torques.

Affected
Vehicles:

The VIN(s) can be checked by using PIWIS Vehicle Information link to verify if the campaign affects the
vehicle. This campaign is scope specific to the VIN! Failure to verify in PIWIS may result in an improper
repair.
This campaign affects only two vehicles in North America:
WP1AB2A23FLA58765
WP1AF2A22FLA35353

Tools:







Torque wrench, 40 – 200 Nm (30 – 148 ftlb.), e.g. V.A.G 1332 - Torque wrench, 40-200 Nm
(30-148 ftlb.)
V.A.G 1332/12 - Open-jawed wrench insert, a/f 22
V.A.G 1923 - Open-jawed wrench insert
T10188 - Insert tool
VAS 6826 - Steering wheel alignment gauge
Wheel alignment computer, e.g. VAS 6767 - Wheel alignment computer
Wheel alignment platform, e.g. VAS 6804 - Scissor-action wheel alignment platform 4.2 t

Work
Procedure:

See Attachment “A”.

Claim
Submission:

See Attachment “B”.

2015© PorscheeBay logo Cars North America, Inc.

AfterSales

Feb 2, 2015
Page 1 of 4

4

Service
AF04

ENU

Technical Information

7/15

Attachment "A": Work Procedure
1

Perform suspension alignment as described in  Workshop Manual '449503 Suspension
alignment, complete' and adjust the vehicle if necessary.
During suspension alignment, current adjustment values and adjustment values assigned to the
relevant vehicle type must always be used, see  Workshop Manual '4495TW Adjustment values
for suspension alignment'.
Information
If suspension alignment work is subcontracted to a service provider, it is important to ensure
that the service provider is provided with the correct adjustment values or that these adjustment
values are supplied in writing with the vehicle.
Following suspension alignment, tighten the threaded connections on all toe, camber and
caster threaded joints to the specified tightening torques.
Use

Tightening torque

Fastening nut for camber
eccentric adjuster on rear axle
 Threaded connections on rear
axle -A-

170 Nm
(126 ftlb.)

Fastening nut for toe eccentric
adjuster on rear axle
Threaded connections on rear
axle -B-

170 Nm
(126 ftlb.)

Installation position

Threaded connections on rear axle

Feb 2, 2015
Page 2 of 4

AfterSales

2015© PorscheeBay logo Cars North America, Inc.

Service

Technical Information

7/15

Fastening nut for camber
eccentric adjuster on front axle
 Threaded connections on
front axle -A-

170 Nm
(126 ftlb.)

Fastening nut for caster
eccentric adjuster on front axle
 Threaded connections on
front axle -B-

170 Nm
(126 ftlb.)

Lock nut for tie rod on front axle
 Threaded connections on
front axle -C-

90 Nm
(67 ftlb.)

ENU

AF04

4

Threaded connections on front axle
2

If the existing wheel alignment values were changed, calibrate the steering-angle sensor 
Workshop Manual '456005 Initialising and calibrating steering-angle sensor'.

Attachment "B": Claim Submission - Stop Sale/Recall Campaign AF04
Warranty claims should be submitted via WWS/PQIS.
Open campaigns may be checked by using either the PIWIS Vehicle Information system or through PQIS
Job Creation.
Labor, parts, and sublet will be automatically inserted when Technician is selected in WWS/PQIS. If
necessary, the required part numbers will need to be manually entered into warranty system by the dealer
administrator.
Information
The specified working time was determined specifically for carrying out this campaign and includes
all preliminary and subsequent work required for performing suspension alignment and adjusting the
vehicle.
The working time may differ from the working times published in the Labor Operation List in PIWIS.
Working time:
Performing suspension alignment and adjusting the vehicle
Includes:
Calibrating steering-angle sensor

Labor time: 161 TU

 Damage code AF04 099 000 1

2015© PorscheeBay logo Cars North America, Inc.

AfterSales

Feb 2, 2015
Page 3 of 4

4

Service
AF04

References:

ENU

Technical Information

7/15

 Workshop Manual '449503 Suspension alignment, complete'
 Workshop Manual '4495TW Adjustment values for suspension alignment'
 Workshop Manual '456005 Initialising and calibrating steering-angle sensor'

Important Notice: Technical Bulletins issued by PorscheeBay logo Cars North America, Inc. are intended only for use by professional automotive technicians who have attended PorscheeBay logo service training
courses. They are written to inform those technicians of conditions that may occur on some PorscheeBay logo vehicles, or to provide information that could assist in the proper servicing of a vehicle. PorscheeBay logo special
tools may be necessary in order to perform certain operations identified in these bulletins. Use of tools and procedures other than those PorscheeBay logo recommends in these bulletins may be detrimental to the
safe operation of your vehicle, and may endanger the people working on it. Properly trained PorscheeBay logo technicians have the equipment, tools, safety instructions, and know-how to do the job properly and
safely. If a particular condition is described, do not assume that the bulletin applies to your vehicle, or that your vehicle will have that condition. See your authorized PorscheeBay logo Dealer for the latest information
about whether a particular technical bulletin applies to your vehicle. Part numbers listed in these bulletins are for reference only. Always check with your authorized PorscheeBay logo dealer to verify the current and
correct part numbers. The work procedures updated electronically in the PorscheeBay logo PIWIS diagnostic and testing device take precedence and, in the event of a discrepancy, the work procedures in the PIWIS
Tester are the ones that must be followed.
© PorscheeBay logo Cars North America, Inc.

Dealership
Distribution
Routing

Service Manager

_______

Shop Foreman

_______

Service Technician

________

_______

_______

_______

Asst. Manager

_______

Warranty Admin.

_______

Service Technician

________

_______

_______

_______

Dr. Ing. h.c. F. PorscheeBay logo AG is the owner of numerous trademarks, both registered and unregistered, including without limitation the PorscheeBay logo Crest®, PorscheeBay logo®, Boxster®, Carrera®, Cayenne®,
Cayman®, Macan®, Panamera®, Speedster®, Spyder®, 918 Spyder®, Tiptronic®, VarioCam®, PCM®, PDK®, 911®, RS®, 4S®, FOUR, UNCOMPROMISED®, and the model numbers and the
distinctive shapes of the PorscheeBay logo automobiles such as, the federally registered 911 and Boxster automobiles. The third party trademarks contained herein are the properties of their respective owners.
PorscheeBay logo Cars North America, Inc. believes the specifications to be correct at the time of printing. Specifications, performance standards, standard equipment, options, and other elements shown are
subject to change without notice. Some options may be unavailable when a car is built. Some vehicles may be shown with non-U.S. equipment. The information contained herein is for internal authorized
PorscheeBay logo dealer use only and cannot be copied or distributed. PorscheeBay logo recommends seat belt usage and observance of traffic laws at all times.
Printed in the USA

Feb 2, 2015
Page 4 of 4

AfterSales

2015© PorscheeBay logo Cars North America, Inc.

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