NHTSA ID Number: 10117406
Manufacturer Communication Number: 122-Z8Q2T-05
TSB/Document Date: 2017-09-14
Summary
Concerns: Suspension alignment Information: Due to amanufacturing problem, there is a possibility that the wheel alignment on the front and rear axle was not carried out correctly and the threaded connections on all toe, camber and caster threaded joints were not tightened to the specified tightening torque on the affected vehicles.
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TSB/Document ID: 122-Z8Q2T-05
Replacement Service Bulletin Number:
MFR Communication Date: 2015-02-02
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: SUSPENSION:MULTIPLE AXLE
MFR Component System:
MFR Component Subsystem:
Previous TSB | Next TSB |
Service
Technical Information
7/15
AF04
AF04 - Performing Wheel Alignment on Front and Rear Axle and Tightening Threaded
Joints on the Chassis to the Correct Tightening Torque (Stop Sale Campaign/Recall
campaign)
ENU
4
Vehicle Type:
Cayenne (92A)/Cayenne S E-Hybrid
(92A)
Cayenne S (92A)/Cayenne Diesel (92A)
Model Year:
As of 2015 up to 2016
Concerns:
Suspension alignment
Information:
Due to a manufacturing problem, there is a possibility that the wheel alignment on the front and
rear axle was not carried out correctly and the threaded connections on all toe, camber and
caster threaded joints were not tightened to the specified tightening torque on the affected
vehicles.
Action
Required:
Perform suspension alignment and adjust the vehicle if necessary.
In particular, tighten the threaded connections on all toe, camber and caster joints to the specified
tightening torques.
Affected
Vehicles:
The VIN(s) can be checked by using PIWIS Vehicle Information link to verify if the campaign affects the
vehicle. This campaign is scope specific to the VIN! Failure to verify in PIWIS may result in an improper
repair.
This campaign affects only two vehicles in North America:
WP1AB2A23FLA58765
WP1AF2A22FLA35353
Tools:
•
•
•
•
•
•
•
Torque wrench, 40 – 200 Nm (30 – 148 ftlb.), e.g. V.A.G 1332 - Torque wrench, 40-200 Nm
(30-148 ftlb.)
V.A.G 1332/12 - Open-jawed wrench insert, a/f 22
V.A.G 1923 - Open-jawed wrench insert
T10188 - Insert tool
VAS 6826 - Steering wheel alignment gauge
Wheel alignment computer, e.g. VAS 6767 - Wheel alignment computer
Wheel alignment platform, e.g. VAS 6804 - Scissor-action wheel alignment platform 4.2 t
Work
Procedure:
See Attachment “A”.
Claim
Submission:
See Attachment “B”.
2015© Porsche
Cars North America, Inc.
AfterSales
Feb 2, 2015
Page 1 of 4
4
Service
AF04
ENU
Technical Information
7/15
Attachment "A": Work Procedure
1
Perform suspension alignment as described in Workshop Manual '449503 Suspension
alignment, complete' and adjust the vehicle if necessary.
During suspension alignment, current adjustment values and adjustment values assigned to the
relevant vehicle type must always be used, see Workshop Manual '4495TW Adjustment values
for suspension alignment'.
Information
If suspension alignment work is subcontracted to a service provider, it is important to ensure
that the service provider is provided with the correct adjustment values or that these adjustment
values are supplied in writing with the vehicle.
Following suspension alignment, tighten the threaded connections on all toe, camber and
caster threaded joints to the specified tightening torques.
Use
Tightening torque
Fastening nut for camber
eccentric adjuster on rear axle
Threaded connections on rear
axle -A-
170 Nm
(126 ftlb.)
Fastening nut for toe eccentric
adjuster on rear axle
Threaded connections on rear
axle -B-
170 Nm
(126 ftlb.)
Installation position
Threaded connections on rear axle
Feb 2, 2015
Page 2 of 4
AfterSales
2015© Porsche
Cars North America, Inc.
Service
Technical Information
7/15
Fastening nut for camber
eccentric adjuster on front axle
Threaded connections on
front axle -A-
170 Nm
(126 ftlb.)
Fastening nut for caster
eccentric adjuster on front axle
Threaded connections on
front axle -B-
170 Nm
(126 ftlb.)
Lock nut for tie rod on front axle
Threaded connections on
front axle -C-
90 Nm
(67 ftlb.)
ENU
AF04
4
Threaded connections on front axle
2
If the existing wheel alignment values were changed, calibrate the steering-angle sensor
Workshop Manual '456005 Initialising and calibrating steering-angle sensor'.
Attachment "B": Claim Submission - Stop Sale/Recall Campaign AF04
Warranty claims should be submitted via WWS/PQIS.
Open campaigns may be checked by using either the PIWIS Vehicle Information system or through PQIS
Job Creation.
Labor, parts, and sublet will be automatically inserted when Technician is selected in WWS/PQIS. If
necessary, the required part numbers will need to be manually entered into warranty system by the dealer
administrator.
Information
The specified working time was determined specifically for carrying out this campaign and includes
all preliminary and subsequent work required for performing suspension alignment and adjusting the
vehicle.
The working time may differ from the working times published in the Labor Operation List in PIWIS.
Working time:
Performing suspension alignment and adjusting the vehicle
Includes:
Calibrating steering-angle sensor
Labor time: 161 TU
Damage code AF04 099 000 1
2015© Porsche
Cars North America, Inc.
AfterSales
Feb 2, 2015
Page 3 of 4
4
Service
AF04
References:
ENU
Technical Information
7/15
Workshop Manual '449503 Suspension alignment, complete'
Workshop Manual '4495TW Adjustment values for suspension alignment'
Workshop Manual '456005 Initialising and calibrating steering-angle sensor'
Important Notice: Technical Bulletins issued by Porsche
Cars North America, Inc. are intended only for use by professional automotive technicians who have attended Porsche
service training
courses. They are written to inform those technicians of conditions that may occur on some Porsche
vehicles, or to provide information that could assist in the proper servicing of a vehicle. Porsche
special
tools may be necessary in order to perform certain operations identified in these bulletins. Use of tools and procedures other than those Porsche
recommends in these bulletins may be detrimental to the
safe operation of your vehicle, and may endanger the people working on it. Properly trained Porsche
technicians have the equipment, tools, safety instructions, and know-how to do the job properly and
safely. If a particular condition is described, do not assume that the bulletin applies to your vehicle, or that your vehicle will have that condition. See your authorized Porsche
Dealer for the latest information
about whether a particular technical bulletin applies to your vehicle. Part numbers listed in these bulletins are for reference only. Always check with your authorized Porsche
dealer to verify the current and
correct part numbers. The work procedures updated electronically in the Porsche
PIWIS diagnostic and testing device take precedence and, in the event of a discrepancy, the work procedures in the PIWIS
Tester are the ones that must be followed.
© Porsche
Cars North America, Inc.
Dealership
Distribution
Routing
Service Manager
_______
Shop Foreman
_______
Service Technician
________
_______
_______
_______
Asst. Manager
_______
Warranty Admin.
_______
Service Technician
________
_______
_______
_______
Dr. Ing. h.c. F. Porsche
AG is the owner of numerous trademarks, both registered and unregistered, including without limitation the Porsche
Crest®, Porsche
®, Boxster®, Carrera®, Cayenne®,
Cayman®, Macan®, Panamera®, Speedster®, Spyder®, 918 Spyder®, Tiptronic®, VarioCam®, PCM®, PDK®, 911®, RS®, 4S®, FOUR, UNCOMPROMISED®, and the model numbers and the
distinctive shapes of the Porsche
automobiles such as, the federally registered 911 and Boxster automobiles. The third party trademarks contained herein are the properties of their respective owners.
Porsche
Cars North America, Inc. believes the specifications to be correct at the time of printing. Specifications, performance standards, standard equipment, options, and other elements shown are
subject to change without notice. Some options may be unavailable when a car is built. Some vehicles may be shown with non-U.S. equipment. The information contained herein is for internal authorized
Porsche
dealer use only and cannot be copied or distributed. Porsche
recommends seat belt usage and observance of traffic laws at all times.
Printed in the USA
Feb 2, 2015
Page 4 of 4
AfterSales
2015© Porsche
Cars North America, Inc.
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