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NHTSA ID Number: 10115915

Manufacturer Communication Number: SVC-13-011

TSB/Document Date: 2017-08-25


Summary

PRE-DELIVERY-Check List_Hypermotard and Hyperstrada MY13 - This surevice bulletin announces new pre-delivery and scheduled maintenance check list forms as part of service minimum requirements. This includes pre-delivery preparations, customer delivery information, service interval changes, and updated servicing instructions. Associated part numbers, illustrations and instructions are included.


WARNING
Ensure the correct positioning of tumbler as indicated in the figure below;
its protruding part must be facing up.

Pre-delivery & Scheduled Maintenance Checklists
Models: M.Y. 2013 Hypermotard (Standard and SP) and Hyperstrada

Service Bulletin SVC-13-011

7)

Insert clip (5) retaining the revolving plug assembly to upper pannier support (4).

8)

Open the left-hand side pannier (8), and the internal zip on support-side shell.

9)

Remove the four screws and the four service nuts from pannier, at the upper pannier support
fixture.

10) Fit the four retaining screws (6) in the corresponding holes, from inside out.
11) Fit the upper pannier support (4) to the retaining screws (6) and start nuts (7). Tighten the screws
(6) to a torque of 2.2 Nm ± 10%.

12) Close the internal zip on support-side shell.
13) Ensure the lock operates correctly.

Pre-delivery & Scheduled Maintenance Checklists
Models: M.Y. 2013 Hypermotard (Standard and SP) and Hyperstrada

Service Bulletin SVC-13-011

14) If it rains, protect side pannier content using the waterproof covers (1) found inside the panniers.
To avoid water ingress, cover edge must be folded THREE times, then close hook (2) on the
opposite side (as indicated in the figure).

ALWAYS put cover (1) inside pannier with the folded side upward.

SCHEDULED MAINTENANCE CHART

Below you will find a description of the scheduled maintenance chart of the M.Y. 2013Hypermotard and
Hyperstrada; this chart is the one that will be announced to Customers through DucatieBay logo's communication
channels; we therefore trust you will cooperate to ensure compliance with the deadlines and operations
indicated for the various scheduled maintenance service coupons.

Annexed to this Service Bulletin you will find the NEW Check List of Scheduled Maintenance tasks for
motorcycles equipped with Testastretta 11° 821 cc engine. This document complements the check
lists for Scheduled Maintenance you already received attached to bulletin SVC-13-010 Transparent
Maintenance and Scheduled Maintenance Checklist Forms.

Pre-delivery & Scheduled Maintenance Checklists
Models: M.Y. 2013 Hypermotard (Standard and SP) and Hyperstrada

Service Bulletin SVC-13-011

Please print this form and fill out all of its parts during servicing to hand it over to the Customer (filing a
copy of it with the repair order).
The types of service coupons for M.Y. 2013 Hypermotard and Hyperstrada and the relevant flat rate times
are as follows:

OIL SERVICE 1000

TIME
(hours)
1.5 h

TIME
(minutes)
90 minutes

ANNUAL SERVICE

1.4 h

84 minutes

OIL SERVICE

1.9 h

114 minutes

DESMO SERVICE

6.0 h

360 minutes

TYPE OF SCHEDULED MAINTENANCE

The flat rate times of the maintenance tasks that are not part of specific service operations are listed
below:
TYPE OF SERVICE
Change brake fluid
(Every 36 months)
Change front fork fluid
(Every 45,000 km/27,000 mi)
Change coolant
(Every 45,000 km/27,000 mi or 48 months)

TIME
(hours)

TIME
(minutes)

0.4 h

36 minutes

0.8 h

48 minutes

0.6 h

36 minutes

Please be reminded that the instrument panel of Hypermotard and Hyperstrada MY2013 indicates when
vehicle mileage is close to or reached the scheduled service threshold. Upon each key-On, the system
indicates the type of service due and mileage to set threshold, if any.

Pre-delivery & Scheduled Maintenance Checklists
Models: M.Y. 2013 Hypermotard (Standard and SP) and Hyperstrada

Service Bulletin SVC-13-011

USEFUL TIPS FOR SCHEDULED MAINTENANCE
1) Spare part numbers divided by type of service:
SERVICE TYPE

SPARE PART

PART NO.

Q.ty

OIL SERVICE 1000
and
ANNUAL SERVICE

Oil filter

444.4.003.5A

1

Oil drain plug seal

852.5.042.1A

1

Oil filter
Oil drain plug seal
Spark plug
Oil filter
Oil drain plug seal
Valve closing shims
Valve opening shims
Spark plug
Timing belts
Air filter

444.4.003.5A
852.5.042.1A
670.4.045.1A
444.4.003.5A
852.5.042.1A
670.4.045.1A
737.4.031.1A
426.1.019.1A

1
1
2
1
1
4
4
2
2
1

OIL SERVICE

DESMO SERVICE

2) Tightening torques for checking tightening of the safety components:
- RH and LH front brake disc screws 30 Nm ± 5%
- rear brake disc screws 25 Nm ± 5%
- front brake caliper screws 45 Nm ± 5%
- rear brake caliper screws 25 Nm ± 5%
- front wheel nut 63 Nm ± 5%
- rear wheel nut 176 Nm ± 5%
- secondary drive front sprocket nut 186 Nm ± 5%
- secondary drive rear sprocket nut 156 Nm ± 5%
3) Chain tension values:

Pre-delivery & Scheduled Maintenance Checklists
Models: M.Y. 2013 Hypermotard (Standard and SP) and Hyperstrada

Service Bulletin SVC-13-011

Reference model version

Tension value – A (mm)

Hypermotard

72 to 74

Hypermotard SP

72 to 74

Hyperstrada (STANDARD Suspension)

59 to 61

Hyperstrada (STANDARD Suspension)

57 to 59

4) Valve clearance assembly values and inspection values (all valves shall be adjusted in time, and cost
includes purchase of 4 closing shims and 4 opening shims, since we estimated that the shims
changed could be reused by the dealer):

Opening rocker
arm
Closing rocker arm

Assembly value

Inspection value

Intake

0.13 to 0.18 mm

0.10 to 0.25 mm

Exhaust

0.13 to 0.18 mm

0.10 to 0.25 mm

Intake

0.05 to 0.10 mm

0.05 to 0.15 mm

Exhaust

0.05 to 0.10 mm

0.05 to 0.15 mm

5) Tire pressure:
FRONT

REAR

Hypermotard – Hyperstrada (rider only)

2.5 bar

2.5 bar

Hypermotard – Hyperstrada (full load)

2.5 bar

2.9 bar

Hypermotard SP (rider only)

2.3 bar

2.1 bar

Hypermotard SP (full load)

2.5 bar

2.9 bar

Pre-delivery & Scheduled Maintenance Checklists
Models: M.Y. 2013 Hypermotard (Standard and SP) and Hyperstrada

Service Bulletin SVC-13-011

CONTENT OF THE VARIOUS SERVICE TYPES
The OIL SERVICE 1000 must be performed within the
first 1000 kilometres/600 miles and, at any rate, within
six (6) months from when the motorcycle was delivered
to the Customer. The service includes the following
tasks:























Vehicle preparation for OIL SERVICE 1000 (removal of seat and sump guard for Hyperstrada only).
Reading of the error memory with DDS and check of software version update on control units.
Check the presence of any technical updates and recall campaigns.
Change engine oil and filter.
Clean the engine oil intake filter.
Check brake fluid level.
Check pad wear and brake discs. Change, if necessary.
Check tightening of the safety components (brake disc flange screws, brake calliper screws, front/rear
wheel nut, sprocket and final drive sprocket nuts).
Check the drive chain tension and lubrication.
Visually check front fork and rear shock absorber seals.
Check the freedom of movement and tightening of side and central stand (if installed).
Check rubbing points, clearance, freedom of movement and positioning of hoses and electric wiring in
view.
Check coolant level.
Check electric fan operation.
Check tyre pressure and wear.
Check the battery charge level.
Check idling.
Check the operation of the safety electrical devices (side stand sensor, front and rear brake switches,
engine stop switch, gear/neutral sensor).
Check the indicators and lighting.
Reset the Service indication through the DDS.
Road test of the motorcycle, testing the safety devices (ex. ABS and DTC).
Softly clean the motorcycle.
Fill out that the service was performed in the Service ManualeBay logo.
Fill in the Scheduled Maintenance Check List.

Pre-delivery & Scheduled Maintenance Checklists
Models: M.Y. 2013 Hypermotard (Standard and SP) and Hyperstrada

Service Bulletin SVC-13-011

The OIL SERVICE must be performed when the
motorcycle reaches a mileage of 15000 kilometres /
9000 miles, 45000 km/27000 mi and then every 30000
km. ANNUAL SERVICE perform every 12 months.
The services include the following tasks:
 Vehicle preparation for OIL SERVICE (removal of tank cover, seat and fuel tank, and sump guard for
Hyperstrada only).
 Vehicle preparation for ANNUAL SERVICE (removal of seat and sump guard for Hyperstrada only).
 Reading of the error memory with DDS and check of Software version update on control units
 Check the presence of any technical updates and recall campaigns.
 Change engine oil and filter.
 Change the timing belts (every 30,000 km/18,000 mi; or 60 months).
 Change the spark plugs (only every 15,000 km/9,000 mi).
 Check brake fluid level.
 Change brake fluid (only every 36 months).
 Check pad wear and brake discs. Change if necessary.
 Check tightening of the safety components (brake disc flange screws, brake calliper screws, front/rear
wheel nut, sprocket and final drive sprocket nuts).
 Check the drive chain tension and lubrication.
 Check final drive wear (chain, front/rear sprocket) and chain sliders.
 Visually check front fork and rear shock absorber seals.
 Change the front fork fluid (only every 45,000 km/27,000 mi).
 Check the freedom of movement and tightening of the side and central stand (if installed).
 Check rubbing points, clearance, freedom of movement and positioning of hoses and electric wiring in
view
 Check coolant level.
 Change coolant (every 45,000 km/27,000 mi; or 48 months).
 Check electric fan operation.
 Check tyre pressure and wear.
 Check the battery charge level.
 Check idling.
 Check the operation of the safety electrical devices (side stand sensor, front and rear brake switches,
engine stop switch, gear/neutral sensor).
 Check the indicators and lighting.
 Reset the Service indication through the DDS.
 Road test of the motorcycle, testing the safety devices (ex. ABS and DTC).
 Softly clean the motorcycle.
 Fill out that the service was performed in the Service ManualeBay logo.
 Fill in the Scheduled Maintenance Check List.

Pre-delivery & Scheduled Maintenance Checklists
Models: M.Y. 2013 Hypermotard (Standard and SP) and Hyperstrada

Service Bulletin SVC-13-011

The DESMO SERVICE must be performed every 30000
km/18000 mi.
The service includes the following tasks:
 Vehicle preparation for DESMO SERVICE (removal of tank cover, seat and fuel tank, and sump guard for
Hyperstrada only).
 Reading of the error memory with DDS and check of Software version update on control units.
 Check the presence of any technical updates and recall campaigns.
 Change engine oil and filter.
 Check and/or adjust valve clearance.
 Change the timing belts (every 30,000 km/18,000 mi; or 60 months).
 Change the spark plugs (only every 15,000 km).
 Changing air filter.
 Check brake fluid level.
 Change brake fluid (only every 36 months).
 Check pad wear and brake discs. Change if necessary.
 Check tightening of the safety components (brake disc flange screws, brake calliper screws, front/rear
wheel nut, sprocket and final drive sprocket nuts).
 Check and lubricate rear wheel shaft.
 Check the drive chain tension and lubrication.
 Check final drive wear (chain, front/rear sprocket) and chain sliders.
 Visually check front fork and rear shock absorber seals.
 Change the front fork fluid (only every 45,000 km/27,000 mi).
 Check the freedom of movement and tightening of side and central stand (if installed).
 Check rubbing points, clearance, freedom of movement and positioning of hoses and electric wiring in
view
 Check coolant level.
 Change coolant (every 45,000 km/27,000 mi; or 48 months).
 Check electric fan operation.
 Check tyre pressure and wear.
 Check battery charge level.
 Check idling.
 Check the operation of the safety electrical devices (side stand sensor, front and rear brake switches,
engine stop switch, gear/neutral sensor).
 Check the indicators and lighting.
 Reset the Service indication through the DDS.
 Road test of the motorcycle, testing the safety devices (ex. ABS and DTC).
 Softly clean the motorcycle.
 Fill out that the service was performed in the Service ManualeBay logo.
 Fill in the Scheduled Maintenance Check List.

Pre-delivery & Scheduled Maintenance Checklists
Models: M.Y. 2013 Hypermotard (Standard and SP) and Hyperstrada

Service Bulletin SVC-13-011

Please forward any comments you may have regarding the data contained in the Pre-delivery and Scheduled
Maintenance Check list forms to your Area Manager.
We feel confident that these new tools will help improve transparency towards our Customers, and
consequently their loyalty toward both DucatieBay logo and your Dealership’s Service.
We thank you in advance for your attention and cooperation.
DucatieBay logo North America
Service Department

12

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TSB/Document ID: SVC-13-011

Replacement Service Bulletin Number:

MFR Communication Date: 2013-04-16

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

MFR Component System:

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