NHTSA ID Number: 10115465
Manufacturer Communication Number: IK1201211
TSB/Document Date: 2017-08-16
Summary
LT EGR Cooler Flushing Procedure
(Figure 8, Item 1), purge some of the cleaning solution from hoses back to reservoir to minimize spillage.
4. Disconnect FLOW FROM PUMP hose (12-353-01-02) (Figure 9, Item 5) from Outlet EGR Cooler Adapter (12-856-07-01)
(Figure 9, Item 3).
5. Disconnect FLOW RETURN hose (12-353-01-03) (Figure 9, Item 1) from Inlet EGR Cooler Adapter (12-856-07-02) (Figure
9, Item 2).
https://evalue.internationaldelivers.com/service_kb/DocTool/ArticleViewer.aspx?ControlID... 4/1/2015
IK1201211 EPA 07 MaxxForce® DT/9/10 LT EGR Cooler Flushing Procedure
Page 16 of 24
Figure 13. Forward Flush
Item 1: FLOW FROM PUMP hose (12-353-01-02)
Item 2: Air Injector Coupling (12-856-07-03)
Item 3: Inlet EGR Cooler Adapter (12-856-07-02)
Item 4: Outlet EGR Cooler Adapter (12-856-07-01)
Item 5: FLOW RETURN hose (12-353-01-03)
6. Connect FLOW RETURN hose (12-353-01-03) (Figure 13, Item 5) onto Outlet EGR Cooler Adapter (12-856-07-01) (Figure
13, Item 4).
7. Connect FLOW FROM PUMP hose (12-353-01-02) (Figure 13, Item 1) onto Inlet EGR Cooler Adapter (12-856-07-02)
(Figure 13, Item 3).
WARNING
To prevent property damage, personal injury, and / or death, FLOW RETURN hose (123530103) must be properly
secure prior to turning pump ON when evacuating Cleaning Management System (12-353-01A) reservoir due to high
volume of fluid exiting FLOW RETURN hose.
8. Set and start timer (Figure 10, Item 1) on Cleaning Management System (12-353-01A) for 10 minutes, then active PUMP /
Heater Switch to PUMP (Figure 11, Item 1).
CAUTION
To prevent property damage, make sure to introduce only specified amount of air bursts.Too much air introduced
into system could cause excessive foaming, which will overflow reservoir.
9. At 4- and 9-minute marks, introduce eight bursts of air at intervals of 1 second ON and 2 seconds OFF by pressing push
button valve (Figure 8, Item 1) on Air Injector Coupling (12-856-07-03).
10. After 10 minutes has expired, turn PUMP OFF (Figure 12, Item 1), and using push button valve (Figure 8, Item 1), purge
some of the cleaning solution from hoses back to reservoir to minimize spillage.
https://evalue.internationaldelivers.com/service_kb/DocTool/ArticleViewer.aspx?ControlID... 4/1/2015
IK1201211 EPA 07 MaxxForce® DT/9/10 LT EGR Cooler Flushing Procedure
Page 17 of 24
FLUSHING PROCEDURE
NOTE
Make sure PUMP / HEATER switch is in OFF position.
1. Disconnect shop air from Air Injector Coupling (12-856-07-03) and press and hold push button valve (Figure 8, Item 1) to
relieve any pressure in system.
Figure 14. Draining Cleaning Management System (12-353-01A)
Item 1: FLOW RETURN hose (12-353-01-03)
Item 2: Suitable container
Item 3: FLOW RETURN connection on Cleaning Management System (12-353-01A)
WARNING
To prevent property damage, personal injury, and / or death, FLOW RETURN hose (123530103) must be properly
secure prior to turning pump ON when evacuating Cleaning Management System (12-353-01A) reservoir due to high
volume of fluid exiting FLOW RETURN hose.
NOTE
Consult your local and state authorities for disposal procedures. Make sure to follow all applicable regulations before
draining and / or disposing of any EGR cleaning solution. Make sure to follow all applicable regulations before
draining any solution. Properly secure FLOW RETURN hose (123530103) to a suitable disposal container.
2. Disconnect FLOW RETURN hose (12-353-01-03) (Figure 14, Item 1) from Cleaning Management System connection (1235301A) (Figure 14, Item 3) and place end of FLOW RETURN hose into a suitable container (Figure 14, Item 2).
3. Activate PUMP / HEATER switch to PUMP (Figure 11, Item 1) and remove as much of used cleaning solution as possible.
4. Tip Cleaning Management System (12-353-01A) onto its front face, using tip-plate and then clean reservoir by spraying it
with clean water. Make sure that all cleaning solution is drained from reservoir.
https://evalue.internationaldelivers.com/service_kb/DocTool/ArticleViewer.aspx?ControlID... 4/1/2015
IK1201211 EPA 07 MaxxForce® DT/9/10 LT EGR Cooler Flushing Procedure
Page 18 of 24
Figure 15. Draining Cleaning Management System (12-353-01A)
Item 1: 10 gallon mark
5. Turn Cleaning Management System (12-353-01A) upright and fill reservoir with clean tap water to 10 Gallon Mark (Figure
15, Item 1) on internal scale; this water will be used to flush remaining contaminates from LT EGR Cooler.
https://evalue.internationaldelivers.com/service_kb/DocTool/ArticleViewer.aspx?ControlID... 4/1/2015
IK1201211 EPA 07 MaxxForce® DT/9/10 LT EGR Cooler Flushing Procedure
Page 19 of 24
Figure 16. Reverse Flush
Item 1: FLOW RETURN hose (12-353-01-03)
Item 2: Inlet EGR Cooler Adapter (12-856-07-02)
Item 3: Outlet EGR Cooler Adapter (12-856-07-01)
Item 4: FLOW FROM PUMP hose (12-353-01-02)
Item 5: FLOW FROM PUMP connection on Cleaning Management System
Item 6: FLOW RETURN connection on Cleaning Management System
6. Connect FLOW FROM PUMP hose (12-353-01-02) (Figure 16, Item 5) and FLOW RETURN hose (12-353-01-03) (Figure
16, Item 6) to appropriate Cleaning Management System (12-353-01A) connections.
7. Connect FLOW FROM PUMP hose (12-353-01-02) (Figure 16, Item 4) to Outlet EGR Cooler Adapter (1285607
01) (Figure 16, Item 3) and connect FLOW RETURN hose (12-353-01-03) (Figure 16, Item 1) to Inlet EGR Cooler Adapter (12856-07-02) (Figure 16, Item 2).
8. Set and start timer on CMS for 10 minutes, position PUMP / HEATER switch on Cleaning Management System (12-35301A) to PUMP (Figure 11, Item 1), and perform 10-minute rinse with hot tap water (cold water is sufficient if hot tap water is not
available).
9. Position PUMP / HEATER switch on Cleaning Management System (12-353-01A) to OFF (Figure 12, Item 1).
https://evalue.internationaldelivers.com/service_kb/DocTool/ArticleViewer.aspx?ControlID... 4/1/2015
IK1201211 EPA 07 MaxxForce® DT/9/10 LT EGR Cooler Flushing Procedure
Page 20 of 24
Figure 17. Draining Cleaning Management System (12-353-01A)
Item 1: FLOW RETURN connection on Cleaning Management System (12-353-01A)
Item 2: FLOW FROM PUMP hose (123530102)
Item 3: FLOW RETURN hose (12-353-01-03)
Item 4: Suitable drain
WARNING
To prevent property damage, personal injury, and / or death, FLOW RETURN hose (12-353-01-03) must be properly
secured prior to turning on PUMP when evacuating Cleaning Management System (1235301A) reservoir due to high
fluid exiting FLOW RETURN hose.
NOTE
Consult your local and state authorities for disposal procedures. Make sure to follow all applicable regulations before
draining and / or disposing of any EGR cleaning solution. Make sure to follow all applicable regulations before
draining any solution. Properly secure FLOW RETURN hose (123530103) to a suitable disposal container.
10. Disconnect FLOW RETURN hose (12-353-01-03) (Figure 17, Item 1) from FLOW RETURN connection on Cleaning
Management System (12-353-01A) (Figure 17, Item 4) and place end of FLOW RETURN hose into a suitable container (Figure
17, Item 3).
11. Position PUMP / HEATER switch on Cleaning Management System (1235301A) to PUMP (Figure 11, Item 1) until
Cleaning Management System reservoir is empty.
12. Position PUMP / HEATER switch on Cleaning Management System (12-353-01A) to OFF (Figure 12, Item 1).
13. Disconnect FLOW FROM PUMP hose (12-353-01-02) from Cleaning Management System (12-353-01A).
14. Tip Cleaning Management System (12-353-01A) onto its front face, using tip-plate, and then clean reservoir by spraying it
with clean water. Make sure that all cleaning solution is drained from reservoir.
15. Turn Cleaning Management System (12-353-01A) upright and fill reservoir with clean tap water to 10 Gallon mark
on internal scale; this water will be used to flush remaining contaminates from LT EGR Cooler.
https://evalue.internationaldelivers.com/service_kb/DocTool/ArticleViewer.aspx?ControlID... 4/1/2015
IK1201211 EPA 07 MaxxForce® DT/9/10 LT EGR Cooler Flushing Procedure
Page 21 of 24
Figure 18. Forward Flush
Item 1: FLOW FROM PUMP hose (12-353-01-02)
Item 2: Inlet EGR Cooler Adapter (12-856-07-02)
Item 3: Outlet EGR Cooler Adapter (12-856-07-01)
Item 4: FLOW RETURN hose (12-353-01-03)
Item 5: FLOW FROM PUMP connection on Cleaning Management System (12-353-01A)
Item 6: FLOW RETURN connection on Cleaning Management System (1235301A)
16. Connect FLOW FROM PUMP hose (12-353-01-02) (Figure 18, Item 5) and FLOW RETURN hose (12-353-01-03) (Figure
18, Item 6) to appropriate Cleaning Management System (12-353-01A) connections.
17. Connect FLOW FROM PUMP hose (12-353-01-02) (Figure 18, Item 1) to Inlet EGR Cooler Adapter (12-856-0702) (Figure 18, Item 2) and FLOW RETURN hose (12-353-01-03) (Figure 18, Item 4) to Outlet EGR Cooler Adapter (12-856-07
01) (Figure 18, Item 3).
18. Set and start timer on Cleaning Management System (12-353-01A) for 10 minutes, position PUMP / HEATER switch
on Cleaning Management System to PUMP (Figure 11, Item 1), and perform 10-minute rinse with hot tap water (cold water is
sufficient if hot tap water is not available).
19. Position PUMP / HEATER switch on Cleaning Management System (12-353-01A) to OFF (Figure 12, Item 1).
https://evalue.internationaldelivers.com/service_kb/DocTool/ArticleViewer.aspx?ControlID... 4/1/2015
IK1201211 EPA 07 MaxxForce® DT/9/10 LT EGR Cooler Flushing Procedure
Page 22 of 24
Figure 19. Draining Cleaning Management System (12-353-01A)
Item 1: FLOW FROM PUMP hose (123530102)
Item 2: FLOW RETURN hose (12-353-01-03)
Item 3: Suitable container
Item 4: FLOW RETURN connection on Cleaning Management System (1235301A)
WARNING
To prevent property damage, personal injury, and / or death, FLOW RETURN hose (12-353-01-03) must be properly
secured prior to turning on PUMP when evacuating Cleaning Management System (1235301A) reservoir due to high
fluid exiting FLOW RETURN hose.
NOTE
Consult your local and state authorities for disposal procedures. Make sure to follow all applicable regulations before
draining and / or disposing of any EGR cleaning solution. Make sure to follow all applicable regulations before
draining any solution. Properly secure FLOW RETURN hose (123530103) to a suitable disposal container.
20. Disconnect FLOW RETURN hose (12-353-01-03) (Figure 19, Item 1) from FLOW RETURN connection on Cleaning
Management System (12-353-01A) (Figure 19, Item 3) and place end of FLOW RETURN hose into a suitable container (Figure
19, Item 2).
21. Position PUMP / HEATER switch on Cleaning Management System (1235301A) to PUMP (Figure 11, Item 1) until
Cleaning Management System reservoir is empty.
22. Position PUMP / HEATER switch on Cleaning Management System (12-353-01A) to OFF (Figure 12, Item 1).
23. Disconnect FLOW RETURN (12-353-01-03) and FLOW FROM PUMP (12-353-01-02) hoses from Cleaning Management
System (12-353-01A).
https://evalue.internationaldelivers.com/service_kb/DocTool/ArticleViewer.aspx?ControlID... 4/1/2015
IK1201211 EPA 07 MaxxForce® DT/9/10 LT EGR Cooler Flushing Procedure
Page 23 of 24
Figure 20. Air Blower
Item 1: FLOW FROM PUMP hose (12-353-01-02)
Item 2: FLOW RETURN hose (12-353-01-03)
Item 3: Suitable container
Item 4: Power Supply
Item 5: Air Blower (12-353-01-07)
24. Connect the FLOW FROM PUMP hose (Figure 20, Item 1) to Air Blower (12-353-01-07) (Figure 20, Item 5).
25. Connect power supply (Figure 20, Item 4) to Air Blower (12-353-01-07) (Figure 20, Item 5).
26. Run air blower (12-353-01-7) (Figure 20, Item 5) through inlet of EGR cooler at maximum speed until no water is coming
from outlet of EGR cooler.
27. Remove power supply from air blower, FLOW FROM PUMP hose from air blower and Inlet EGR Cooler Adapter (128560702),
and FLOW RETURN hose from Outlet EGR Cooler Adapter (12-856-07-01).
28. Remove Inlet EGR Cooler Adapter (12-856-07-02) by holding collar (Figure 7, Item 2) then turn Inlet EGR Cooler
Adapter (Figure 7 , Item 1) counter-clockwise until loose and remove from LT EGR cooler inlet.
29. Remove Outlet EGR Cooler Adapter (12-856-07-01) by holding collar (Figure 5, Item 1) and turn Outlet EGR Cooler
Adapter (Figure 5, Item 2) counter-clockwise until loose, then turn and slide Outlet EGR Cooler Adapter off of LT EGR cooler
outlet.
30. Install LT EGR cooler into vehicle. Refer to Engine Service Manual
, EGES3352.
31. Close and latch hood.
32. Remove wheel chocks.
Return to top
WARRANTY INFORMATION
Warranty Claim Coding:
https://evalue.internationaldelivers.com/service_kb/DocTool/ArticleViewer.aspx?ControlID... 4/1/2015
IK1201211 EPA 07 MaxxForce® DT/9/10 LT EGR Cooler Flushing Procedure
Page 24 of 24
Group: 12000 - Description
Noun:
892 - Description
Standard Repair Time(s):
Step
Description
Chassis
Engine
ALL
LT EGR Cooler Cleaning
ALL
EPA 07 MaxxForce DT/9/10
1.1 Hours
CE
EPA 07 MaxxForce DT/9/10
G12-6892K-12 1.4 Hours
9
9
9
9
9
9
9
LT EGR Cooler Removal /
Installation
LT EGR Cooler Removal /
Installation
LT EGR Cooler Removal /
Installation
LT EGR Cooler Removal /
Installation
LT EGR Cooler Removal /
Installation
LT EGR Cooler Removal /
Installation
LT EGR Cooler Removal /
Installation
SRT
Hours
3200
EPA 07 MaxxForce DT/9/10
Z12-6892K-12 1.4 Hours
4300
EPA 07 MaxxForce DT/9/10
K12-6892K-12 1.4 Hours
4400
EPA 07 MaxxForce DT/9/10
L12-6892K-12
1.4 Hours
7300 /
7400 /
7500
EPA 07 MaxxForce DT/9/10
M12-6892K-12 2.4 Hours
8500
EPA 07 MaxxForce DT/9/10
P12-6892K-12
1.4 Hours
RE Bus
EPA 07 MaxxForce DT/9/10
I12-6892K-12
3.5 Hours
Claim Comment Suggestion:
Return to top
OTHER RESOURCES
Master Service Information Site
Hide Details
Feedback Information
Viewed:
1597
Helpful:
11
Not Helpful: 2
No Feedback Found
Copyright © 2015 Navistar, Inc.
https://evalue.internationaldelivers.com/service_kb/DocTool/ArticleViewer.aspx?ControlID... 4/1/2015
- 💯【Conta.ct us for Support Directly】If you met any...
- 🔥🔥🔥【2026 AUTEL FLAGSHIP MK900BT MK900-BT, NEW...
- 🚗【3000+ ACTIVE TESTS (50➡3000+), SAME AS MS...
- 🚗【40+ HOT SERVICES FOR 150 MAKES (28+➡40+)】Full...
- 🚗【OE ALL SYSTEM DIAGNOSE, AUTO SCAN 2.0: SCAN LICENSE...
- 📌【We are Here for You】Dear valued customer, please be...
- 🚀【5X Faster Next-Level Hardware, Same as MK900/ MX...
- 🔥【3000+ Active Tests = MK900/MK900BT but...
- 📢【2026 U.S. Version, All-in-One as MK808S/ MK808Z...
- 🔥【28+ Hot Services for 150+ Brands】Same as MaxiCOM...
If the PDF is very large, it may not load in the preview below.
Some older TSBs had multiple PDFs — visit the NHTSA Website to view all PDFs.
If the TSB PDF does not show, download or view it on the NHTSA Website.
Click on the (+) Plus Sign
Then Click on Associated Document(s)
Search NHTSA Database for Recalls
Search NHTSA Database for Vehicle Investigations
View Latest Vehicle Investigations
Search NHTSA Database for Vehicle Complaints
View Latest Vehicle Complaints
TSB/Document ID: IK1201211
Replacement Service Bulletin Number:
MFR Communication Date: 2015-03-05
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE)
MFR Component System:
MFR Component Subsystem:
Previous TSB | Next TSB |
- [Notice] When you receive a used device, it may be a customer return resold by Amazon without inspection. You can exchange it for a new one through Amazon. As this situation is unavoidable, we sincerely apologize. For any issues, contacting us via Amazon's "Messages" is the best way. THINKSCAN 689BT Bidirectional Scan Tool Can Be Used Immediately After It is Turned On, Without Complicated Registration Process, Which is More Convenient & Quick.
- Full Bi-Directional Control & 3000+ Active Tests: Take control and test components like actuators, fuel injectors, relays, and cooling fans in real time. You’ll quickly see if the problem is in the part itself or the control module — saving you hours of guesswork and frustrating trial-and-error.
- Advanced ECU Coding Capabilities: Handle module matching and hidden feature activation with confidence. When you replace an ECU or want to customize settings, this obd2 scanner diagnostic bi directional tool gives you the professional-level capabilities you need without the dealership price tag.
- 34+ Useful Reset and Maintenance Functions: Complete everyday service tasks smoothly with a wide range of helpful reset and maintenance functions. Whether you’re keeping up with regular upkeep or tackling a specific job, this scanner makes maintenance simpler and less stressful for both DIYers and pros.
- Comprehensive Full System Diagnostics: Diagnose every major system — Engine, Transmission
, ABS, SRS, TPMS, and more — all in one place. Finally stop wondering if you’re missing something important; get the full picture and clear codes with ease.
- Top Reasons to Choose the D7S OBD2 Scanner: XTOOL D7S car scan tool, an upgrade of XTOOL D7, offers comprehensive features for automotive technicians, workshops, and DIY enthusiasts 1. Upgraded Hardware: 2+64GB memory, rear camera, intuitive interface, foldable bracket 2. Complete Diagnostics: FCA Autoauth, OE-level all system scan, 39+ maintenance services, 4K+ bidirectional, CANFD/DoIP protocol 3. Advanced Capabilities: ECU coding, PMI functions 4. Wide Compatibility: Support 10,000+ models, covering 99% vehicle brands 5. Multi-language: Available in 22+ languages, No IP Restrictions 6. 3-Year Updates: Save 300 bucks on software updates for the latest features and optimizations
- 2026 Upgraded D7S Car Scanner Features: The newly 2026 D7S V2.0 scanner for car brings exciting features for advanced vehicle diagnostics and enhanced user experience 1. FCA AutoAuth: Now supports FCA SGW module for Chrysler, for Jeep, for Dodge (2018+), for Fiat (2017+), enabling faster vehicle communication without gateway restrictions 2. PMI (Offline ECU Programming): Allows for Ford, for Lincoln, and for Mazda ECU programming for new modules 3. Optimized Diagnostic Report 2.0: Personalized reports with logos and customer info for auto shops. Note: Compatibility varies by cars, please check before order
- Cost-effective ECU Coding Scan Tool for Specific Brands: Enhance your vehicle's performance with XTOOL D7S! This obd2 scanner all systems bidirectional offers advanced capabilities at an affordable price, supports online for BMW, for Benz and offline for BENZ, for MIT, along with PMI functions for Ford, for Mazda, and for Lincoln. Ideal for technicians and DIY enthusiasts, this automotive scanner diagnostic tool optimizes vehicle performance and enhances the driving experience. Note: Not for all cars and modules, please send car VIN to check the compatibility before purchase
- OE All System Diagnostic & 8 Pids Graphing: XTOOL D7S is a comprehensive all system bi directional obd2 scanner that delivers dealer-level diagnostics, completely controlling over your vehicle’s performance and health. This automotive scan tool can read and clear DTCs, view live data and ECU information, retrieve freeze frames, and perform active tests and full obd2 functions. This bi-directional scan tool can can identify your vehicle's make, model, and year information with just one click and show up to 8 PIDs live data with options for CSV viewing, playback, and recording for in-depth analysis. It is easy-to-use for both professionals and beginners, helping pinpoint issues efficiently
- 3 Years Software Update, Value for Money: With 3 years of software updates and 22+ languages(no IP restrictions), XTOOL D7S auto scanner code scanner ensures ongoing compatibility for the latest car models and improved diagnostic functions. This all system vehicle diagnostic scanner comes with a 30-day return policy and a 24-month repair for dependable performance. XTOOL are dedicated to your satisfaction, so enjoy seamless support and lifetime expert assistance. Should you encounter any issues or concerns, don’t hesitate to reach out XTOOL. D7S with newest update with 22 languages freely transfer without authorization, check details from setting-language or from XTOOL
- 【✅Compared to BOSSCOMM IF742, IF745 Offers Full-System Diagnostics】The BOSSCOMM IF745 car diagnostic scanner is an upgraded model of IF742. In addition to supporting all OBD2 Code Reader functions and 6 reset options (ABS/EPB/SAS/BMS/Oil/Throttle), it expands diagnostics from 4 systems (Check Engine/ABS/SRS/Transmission) to vehicle All systems, including Steering, Suspension, and Body Electronics. This provides deeper, more comprehensive diagnostic capabilities.
- 【✨10 OBD2 Functions】The BOSSCOMM IF745 scan tool’s DTC Lookup instantly translates fault codes into user-friendly explanations, its I/M Readiness feature streamlines emissions testing with a single tap, and Freeze Frame lets you pinpoint the exact moment of a fault for in-depth root-cause diagnosis. Combined with a live data dashboard and advanced diagnostics (O2S, OBMon, EVAP), it delivers comprehensive insights for confident troubleshooting.
- 【✨Deep Diagnostics for All Vehicle System Modules】Beyond code reading/clearing and ECU information retrieval, our all-in-one data stream feature lets you inspect all current fault codes and their locations across the vehicle’s systems. This vehicle code reader helps you turn off dashboard warning lights and perform a comprehensive self-check of your car at home—no more back-and-forth trips to the repair shop or hefty inspection fees.
- 【✨6 Essential Resets: ABS Bleeding, Oil, EPB, SAS, Throttle, BMS】The BOSSCOMM IF745 obd2 scanner diagnostic tool swiftly purges air from brake lines to restore braking sensitivity, fine-tunes maintenance cycles to eliminate false alerts, resolves parking brake issues with one-click control, recalibrates steering sensors for stability, optimizes engine idling/acceleration for smoother performance, and deeply resets battery systems to extend lifespan and range via precise parameter adjustments.❗NOTE: Does NOT support bidirectional control, coding, or programming.
- 【✨10,000+ Car Models, AutoVIN, 13 Languages】The BOSSCOMM IF745 vehicle scanner diagnostic tool covers 73+ global car brands and offers support in 13 languages, making it perfect for DIYers, auto mechanics, or as a thoughtful gift. With a single-click AutoVIN feature, it instantly retrieves vehicle serial numbers, streamlining diagnostics for users globally. This adaptable tool balances user-friendliness with precision, catering to both personal and professional requirements.✅Unsure about compatibility? Compatibility will vary on vehicles' model and year, pls reach us via 📧 [email protected] 📧 before purchase.
This product presentation was made with AAWP plugin.