NHTSA ID Number: 10115409
Manufacturer Communication Number: IK1201050
TSB/Document Date: 2017-08-16
Summary
Big Bore Engine Lubricating Oil Consumption Diagnostics
IK1201050 EPA 2010+ Big Bore Engine Lubricating Oil Consumption Diagnostics
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Document
TRINIDAD AND TOBAGO, UNITED STATES,
IK1201050
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Availability: ISIS
Revision: 7
Major
System:
ENGINES
Created:
Current
Language:
English
Last
12/4/2015
Modified:
Other
NONE
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Author:
1/9/2014
Jay
Weston
6009
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Title : EPA 2010+ Big Bore Engine Lubricating Oil Consumption Diagnostics
Applies To : 2010 MaxxForce 11/13, N13
CHANGE LOG
11/30/2015 - Changed metric spec to align with standard spec
11/12/2015 - Separated the Parts for MaxxForce 11/13 and N13 for clarity
09/15/2015 - Fixed Diagnostic Step numbers
09/14/2015 - Troubleshooting changes, SRT additions and formatting changes
06/10/2015 - Formating
DESCRIPTION
This article will guide the user through diagnostics for Excessive Lubrication Oil Consumption.
SYMPTOMS
Customer Observations or Concerns:
Excessive lubrication oil consumption
Specification:
Application
Specification
2010+ MaxxForce 11/13L
1 qt. in 750 miles (1L in 1200 km)
2013+ N13
2015+ N13
1 qt. in 750 miles (1L in 1200 km)
1 qt. in 750 miles (1L in 1200 km)
SPECIAL TOOLS / SOFTWARE
No special tools necessary for diagnostics or repair.
SERVICE PART INFORMATION
Common Parts (MaxxForce11/13 and N13)
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IK1201050 EPA 2010+ Big Bore Engine Lubricating Oil Consumption Diagnostics
Kit Description
Part Number
Page 2 of 5
Quantity
Notes
Required
Oil Dye
Obtain Locally
KIT, OIL COOLER W/SEALS
3007508C92
1
All
See Feature Coding
1
All
KIT, CYLINDER HEAD REMOVAL
3007651C97
1
All
GASKET, 13L CYLINDER HEAD
62039010402
1
All 13L
GASKET, 11L CYLINDER HEAD
62039010403
1
11L Only
GASKET,OIL PAN
3003425C2
1
All
KIT, OIL FILTER
3007498C94
1
All
MaxxForce 11/13L Only
Kit Description
Part Number
KIT, CYLINDER SLEEVE 13L
3004718C93
KIT, CYLINDER SLEEVE 11L
3004717C93
KIT, PISTON SLEEVE AND RING
3015721C91
Quantity
Notes
Required
2010 MF 13L
6
(Sleeve Only)
2010 MF 11L
6
(Sleeve Only)
2010 MF 13L
6
(Piston, Rings,
Sleeve)
2013/2015 N13 Only
Kit Description
Part Number
KIT, PSTN SLV & RING
2514508C91
Quantity
Notes
Required
2013/2015 N13 Only
6
(Piston, Rings,
Sleeve)
DIAGNOSTIC STEPS
Step Action
Verify Oil Consumption Rate
1
Decision
Yes. Proceed to Step 2
• Check the amount of oil being added versus the mileage.
No. Diagnostics complete
Is the oil consumption rate greater than allowable specification?
Step Action
Decision
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IK1201050 EPA 2010+ Big Bore Engine Lubricating Oil Consumption Diagnostics
Engine Oil / Fluid Leak
2
1.
2.
3.
4.
5.
Clean engine of road debris
Add oil dye
Start engine
Ensure the engine is at operating temp
Run the engine for 15 min and check for leaks.
Are oil leaks visible?
Step Action
Check for Leaking Oil Cooler
Page 3 of 5
Yes. Repair external oil leaks per
Engine Service Manual
Diagnostics complete
No. Proceed to Step 3.
Decision
Yes. Replace Oil Cooler per Engine
Service Manual.
• Inspect the coolant surge tank for signs of oil in the coolant
Is oil present in the coolant?
3
• Flush Cooling System per
IK1201248 - Cooling system Flush
Procedure
Diagnostics complete
No. Proceed to Step 4
Step Action
Check for Air Compressor Pumping Lubricating Oil into the Truck Air
System
4
Decision
Yes. Replace Air Compressor
Diagnostics Complete
• Check air lines for carbon buildup and lubricating oil.
No. Proceed to Step 5
Is there oil/carbon visible in those areas?
Step Action
Excessive Lubricating Oil Drain interval
5
• Per The Engine Operation and Maintenance Manual
• Verify that the correct Lubricating oil Drain interval is being followed.
Is the oil drain interval correct?
Step Action
Decision
Yes. Proceed to Step 6
No. Relay the Information to the
customer regarding the correct interval.
Diagnostics complete.
Decision
Check for oil in the Intake
Yes. Repair source of oil contamination
and confirm calibration is up-to-date.
NOTE: Some early calibration on the 2010+ MaxxForce 11/13L can experience Diagnostics complete.
oil carry over from the turbo charging system. This event is not a failure of the
turbo. This issue is corrected in later calibration levels.
6
• Remove Turbo outlet and CAC outlet piping
• Inspect piping for large amounts of oil similar to Figure 1
No. Proceed to Step 7
Is there large amounts oil in the CAC or CAC piping?
Step Action
Check for valve seal leaks or damage.
7
• Removed Exhaust Manifold
• Inspect Exhaust ports for signs of lube oil leaking down valve stems
Decision
Yes. Repair source of Oil in the exhaust.
No. Proceed to Step 8
Is Lubricating Oil Present at Valve Stems?
Step Action
8
Pistons, Liners, Piston Rings Worn or Damaged.
Decision
Yes. Replace required parts
• Inspect pistons for damage
• Inspect liners for damage. Note: Polishing is not a contributor to oil loss
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IK1201050 EPA 2010+ Big Bore Engine Lubricating Oil Consumption Diagnostics
• Inspect piston rings for wear or damage
Page 4 of 5
No. Verify customer concern. End
diagnostics
Is there wear/damage?
REPAIR STEPS
See appropriate Engine Service Manual for repair procedure.
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IK1201050 EPA 2010+ Big Bore Engine Lubricating Oil Consumption Diagnostics
Page 5 of 5
WARRANTY INFORMATION
Warranty Claim Coding:
As Repaired
Standard Repair Times:
Diagnostics can take anywhere from 0.4 to 4.0 hours. Repairs times will vary depending on failed component.
Step Description
Chassis
Engine
SRT
Hours
2
Engine Oil / Fluid Leak, Diagnosis ALL
ALL
A12-4001A-20
Engine Oil/Fluid Leak,
Diagnosis
3
Operational Checkout Procedures
ALL
2010+ MaxxForce
11/13L
A12-2001U
Engine System Tests and
Inspections
3
Operational Checkout Procedures
ALL
2013+ N13
A12-2001US
3
Operational Checkout Procedures
ALL
2015+ N13
A12-2001UT
4
Check for Air Compressor Pumping
Lube Oil into the Truck Air System
ALL
ALL
TTime
5
Check for oil in the Intake
ALL
ALL
TTime
ProStar
R12-6358U
TranStar
PayStar
6
Q12-6358U
2010+ MaxxForce
11/13L
T12-6358U
LoneStar
S12-6358U
WorkStar
N12-6358U
Exhaust Manifold and/or Gasket, ProStar
TranStar
Replace
R12-6356UT
Exhaust Manifold and/or
Q12-6356UT Gasket, Replace
PayStar
LoneStar
8
Pistons, Liners, Piston Rings Worn or
Damaged.
T12-6356UT
2013+ N13
2015+ N13
S12-6358US
WorkStar
N12-6356UT
CT660
TC126356UT
ALL
Engine System Tests and
Inspections
ALL
As Required
Alternatively, the SRT code can be searched for HERE
OTHER RESOURCES
Master Service Information Site
MaxxForce® 11 and 13 Engine Service Manual (EPA 10), Revision 6, (Supersedes EGES-465)
2013 N13 Engine Service Manual
2015 N13 Engine Service Manual
MaxxForce® 11 & 13 and N13 with SCR Engine Operation and Maintenance Manual-0000001603
Navistar
® N13 Engine Operation and Maintenance Manual-0000003901
Navistar® N13 Engine Operation and Maintenance Manual 0000532020
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Staff
ID
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ID
Comments
You received the following feedback From: dy14825 - Matt Rahn Email Address: [email protected] Job Classification: SE008, Service
DY14825 Technician Dealer: TRU-NOR TRUCK CENTRES Feedback: Can you please provide a spec in hours for units that are used primarily
stationary. EG. I have a unit that has 4643 Miles with 1951 Hours. As of now we aren't able to continue with diag on this unit. Thanks.
Created
Date
12/21/2015
9:26:15 AM
Copyright © 2016 Navistar, Inc.
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- Protection for 10,000 miles between oil changes
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TSB/Document ID: IK1201050
Replacement Service Bulletin Number:
MFR Communication Date: 2015-12-04
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ENGINE
MFR Component System:
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