LTB00827NAS2 Service Bulletin/Repair Instructions

Page 1 of 11
TECHNICAL BULLETIN

LTB00827NAS2

22 DEC 2015

© Jaguar Land Rover North America, LLC

NOTE: The information in Technical Bulletins is intended for use by trained, professional Technicians with the knowledge,

tools, and equipment required to do the job properly and safely. It informs these Technicians of conditions that may occur on

some vehicles, or provides information that could assist in proper vehicle service. The procedures should not be performed by

'do-it-yourselfers'. If you are not a Retailer, do not assume that a condition described affects your vehicle. Contact an

authorized Land Rover service facility to determine whether this bulletin applies to a specific vehicle.
This reissue replaces all previous versions. Please destroy all previous versions.
I Changes are highlighted in gray I

SECTION: 501-29
Ticking Noise from B-Pillar Area

AFFECTED VEHICLE RANGE:

Discovery Sport (LC)

2015

Model Year:

VIN:

500429-560001

Assembly Plant: Halewood
MARKETS:

NAS
CONDITION SUMMARY:

Situation: A 'ticking' noise may be evident from the B-pillar area.

Cause: This may be caused by the B-pillar panel clearance being incorrect.

Action: Should a customer express this concern, follow the Service Instruction below.
PARTS:

LR061192
Windshield - VIN 501001-523655 - Standard
Quantity: 1
LR061193
Windshield - VIN 501001-523655 - Standard and

heated
Quantity: 1
LR061194
Windshield - VIN 501001-523655 - Climate control

and heated
Quantity: 1
LR061195
Windshield - VIN 501001-523655 - Climate control
Quantity: 1
LR061196
Windshield - VIN 501001-523655 - Climate control

with head up display
Quantity: 1
LR061197
Windshield - VIN 501001-523655 - Climate control

with head up display and heated
Quantity: 1
LR079642
Windshield - VIN 523656-onwards - Standard
Quantity: 1
LR079645
Windshield - VIN 523656-onwards - Standard and

heated
Quantity: 1
LR079646
Windshield - VIN 523656-onwards - Climate control

and heated
Quantity: 1
LR079647
Windshield - VIN 523656-onwards - Climate control
Quantity: 1
LR079648
Windshield - VIN 523656-onwards - Climate control

with head up display
Quantity: 1
LR079649
Windshield - VIN 523656-onwards - Heated with head

up display
Quantity: 1
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LR066989
Panoramic roof clips
Quantity: 7
LR078366
Rear headliner clips
Quantity: 1
LR006101
Overhead console clips
Quantity: 2
WARRANTY:

L )NOTE: an allowance equivalent approximately US$48.60 has been allocated for locally sourcing

of paint and materials and may be claimed using ZZZ00l.

6

NOTE: Repair procedures are under constant review, and therefore times are subject to

change; those quoted here must be taken as guidance only. Always refer to TOPix to obtain the

latest repair time.

6 ,NOTE: DDW requires the use of causal part numbers. Labor only claims must show the causal

part number with a quantity of zero.
6
DESCRIPTION
SRO
TIME

(HOURS)
CONDITION

CODE
CAUSAL

PART
B-pillar upper panel 'tick' - Right Repair
76.10.89.21
0.1
12
LR061697
B-pillar upper panel 'tick' - Left Repair
76.10.89.23
0.1
12
LR061697
B-pillar upper panel 'tick' - Pair Repair
76.10.89.24
0.2
12
LR061697
B-pillar upper panel 'creak' - Pair Repair
76.10.89.25
5.3
12
LR061697
NOTE: Normal Warranty procedures apply.
SERVICE INSTRUCTION:

Steps 1-9: B-pillar upper panel 'tick' noise repair.
16
NOTE: repeat this step on both sides of

the vehicle if required.

Move aside the front door aperture seal from the

B-pillar.
(
2.A.wARNING: make sure no damage is

caused to the vehicle.
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A

wARNING: a suitable chisel with a

blade width of no more than 12mm and a

maximum thickness of 5mm must be used

to complete this Service Instruction .

.A..wARNING: the chisel must be able to

fit between the two spot welds when

inserted without damaging the spot welds.

6

NOTE: repeat this step on both sides of

the vehicle if required.

Using a suitable hammer, insert the chisel

between the between third and the fourth spot

welds of the B-pillar inner panel and the B-pillar

reinforcement panel to a maximum depth of

10mm.

• Insert the chisel a maximum of 10mm (1).
3.A,WARNING: make sure no damage is

caused to the vehicle .

.A..wARNING: the chisel must be able to

fit between the two spot welds when

inserted without damaging the spot welds.

6

NOTE: repeat this step on both sides of

the vehicle if required.

Using a suitable hammer, insert the chisel

between the fourth and fifth spot welds of the Bpillar inner panel and the B-pillar reinforcement

panel to a maximum depth of 10mm.

• Insert the chisel a maximum of 10mm (1).
4 , AWARNING: make sure no damage is

caused to the vehicle.

A

wARNING: the chisel must be able to

fit between the two spot welds when

inserted without damaging the spot welds.

6

NOTE: repeat this step on both sides of

the vehicle if required.

Using a suitable hammer, insert the chisel fifth

and sixth spot welds of the inner B-pillar inner

panel and the B-pillar reinforcement panel to a

maximum depth of 10mm ..
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• Insert the chisel to a maximum of 10mm

(1).
sA
wARNING: make sure no damage is

caused to the vehicle.
6

NOTE: repeat this step on both sides of

the vehicle if required.
To separate the E-coat between the B-pillar

inner and the B-pillar reinforcement panel, move

the chisel from side to side between the fifth and

sixth spot welds of the inner B-pillar inner panel

and the B-pillar reinforcement panel until an

audible 'click' is heard.
6 , AWARNING: make sure no damage is

caused to the vehicle.

6

NOTE: repeat this step on both sides of

the vehicle if required.
Remove the chisel from the B-pillar.
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1 ..A.wARNING: make sure no damage is

caused to the vehicle.

A

wARNING: use a suitable tape or

protection so no damage is caused to the

vehicle paintwork.
6

NOTE: repeat this step on both sides of

the vehicle if required.
,,,
Using a suitable tool, move the B-pillar inner

panel and B-pillar outer panel inwards and

outwards until an audible 'click' is heard.
El85861!.
s6 .NOTE: repeat this step on both sides of

the vehicle if required.

Install the front door aperture seal to the Bpillar.
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(
9Road test the vehicle to see if the 'ticking' noise is no longer evident.
• If the ticking noise is no longer evident, return the vehicle to the customer.

• No further action required.

• If the ticking noise still evident, continue from Step 10 of this Service Instruction.
Steps 10-21: B-pillar upper panel 'creak' noise repair.

6
NOTE: a locally sourced zinc-rich primer must be applied to any bare metal surfaces.
6
NOTE: any joints sealed as part of the vehicle manufacture must be sealed as part of the repair.
10Make sure that you are aware of all Health and Safety requirements (see TOPix Workshop Manual section

100-00: General Information - Health and Safety Precautions).
11. 6 .cAUTION: use suitable welding blankets to protect the vehicle from any damage before

continuing with this bulletin .

. f f icAUTION: make sure no damage is caused to any part of the vehicle.
Remove the Side Air Curtain Module (see TOPix Workshop Manual, section 501-20B: Supplemental

Restraint System > Side Air Curtain Module).
12Identify the three spot welds to be drilled.
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13.&,CAUTION: make sure no damage is

caused to any part of the vehicle.

Q

NOTE: repeat this step on both sides of

the vehicle.

Make sure the spot welds that are to be drilled

are visible when installing the suitable clamps to

the B-pillar.
14, &CAUTION: make sure no damage is

caused to any part of the vehicle.

/ \NOTE: repeat this step on both sides of

the vehicle.

Drill the three spot welds to the correct depth of

2.5mm.
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1s.&.cAUTION: make sure no damage is

caused to any part of the vehicle.

Q

NOTE: repeat this step on both sides of

the vehicle.

6

NOTE: make sure corrosion protection

is applied to all areas affected by the

repair.
Metal Inert Gas (MIG) weld the three drilled

holes.
16.&,CAUTION: make sure no damage is

caused to any part of the vehicle.
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Page 9 of 11
6

NOTE: repeat this step on both sides of

the vehicle.

6

NOTE: make sure corrosion protection

is applied to all areas affected by the

repair.
MIG seam weld the B-pillar in the area shown.

• Make sure the area between the B-pillar and

the inner B-pillar is completely MIG welded

in the area shown.
11.&.cAUTION: make sure no damage is

caused to any part of the vehicle whilst

grinding.

~

NOTE: repeat this step on both sides of

the vehicle.

6

NOTE: make sure corrosion protection

is applied to all areas affected by the

repair.
Grind away any excess material where the

vehicle has been MIG welded.
1s&

cAUTION: make sure no damage is

caused to any part of the vehicle.
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6

NOTE: repeat this step on both sides of

the vehicle.
Grind away any excess material where the

vehicle has been MIG welded.
19.&,CAUTION: make sure no damage is

caused to any part of the vehicle.

Q

NOTE: repeat this step on both sides of

the vehicle.

6

NOTE: make sure corrosion protection

is applied to all areas affected by the

repair.
Use a suitable corrosion protection to cover the

repaired area.
20.&.cAUTION: make sure no damage is

caused to any part of the vehicle.

/ \NOTE: repeat this step on both sides of

the vehicle.

6

NOTE: make sure corrosion protection

is applied to all areas affected by the

repair.
Use a suitable corrosion protection to cover the

repaired area.
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Page 11 of 11
21Install the Side Air Curtain Module (see TOPix Workshop Manual section 501-20B: Supplemental Restraint

System> Side Air Curtain Module).
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