Loading...

NHTSA ID Number: 10086428

Manufacturer Communication Number: SRV-ESB-16-003

TSB/Document Date: 2016-12-16


Summary

FUEL LEVEL SENSOR VERIFICATION PROCEDURE - THIS ELECTRONIC SERVICE BULLETIN CONTAINS UPDATED PROCEDURES FOR DEALER SERVICE DEPARTMENTS TO VERIFY FUNCTIONALITY OF FUEL LEVEL SENSORS PRIOR TO REPLACING THEM AS A RESULT ERRONEOUS DISPLAY ON THE INSTRUMETN PANEL. THIS BULLETIN ALSO CONTAINS ASSOCIATED PART NUMBERS, ILLUSTRATIONS AND MAINTENANCE INSTRUCTIONS.


Fuel Level
L
Sensorr Verification
n Procedure
Mode
els: Multistra
ada 1200 Model Year 15
5-17 (all mod
del and coun
ntry versionss)
Multistra
ada 1200 Mo
odel Year 10
0-14 (all mod
del and coun
ntry versionss)
Multistra
ada 1200 En
nduro Model Year 16-17 (all country versions)
Diavel Model
M
Year 15-17 (all mo
odel and country version
ns)
XDiavel Model Year 16-17 (all m
model and co
ountry versio
ons)

Elec
ctronic Service Bulletin SRV-ESB--16-003
Date
e:
To:
From
m:

Mond
day, May 31, 2016
Dealer Principal, General
G
Man
nager, Servicce Manager,, and Service
e Technician
n
Richard Kenton, Technical
T
Dirrector; Jonatthan LaForte
e, Technical Manager

Dearr DucatieBay logo Dea
aler,
A
As you may already
a
know
w, the quality
y tests that we constan tly perform on our products, combined with the
e
an
nalysis of yo
our feedbac
ck on motorrcycles in th
he field, havve helped develop a ne
ew generatio
on fuel leve
el
se
ensor.
A
As a result off the higher reliability off the new component, we have de
eveloped the
e following p
procedure to
o
avvoid unnece
essary replac
cement of th
he fuel level sensor in caase the end customer w
would reportt an incorrec
ct
fu
uel level indication being
g displayed on
o the instru
ument panel .
A
After the verification, if the compo
onent needs
s to be rep
placed, it w
will be necessary to fill a YouTech
h
A
Assistance Request and to attach to
o it the technical datash eet (SRV-ES
SB-16-003 A
Attachment.p
pdf), in orde
er
to
o receive autthorization fo
or the repairr.
NOTE
Requests
s for fuel lev
vel sensor re
eplacementss that lack prroper YouTech reporting
g and
supportin
ng documentation will be
e sent back for correctio
on. To assurre the best ccustomer
service, please
p
ensurre that all required data are supplied
d in the initiaal request.
V
Verification procedure
p
Th
his objective
e method is based on the measure
ement of the
e resistance
e between the two PINs of the fue
el
le
evel sensor connector
c
(c
component side
s
wiring). This measu
urement corrresponds to a unique po
osition of the
e
in
nner float of the sensor.
Th
he method involves 4 different STEPS
S
that must be caarried out in the prope
er, indicated
d sequence
e.
Th
horoughly fo
ollow the ins
structions of each step.

This test can
c be carried
d out regardle
ess of the fue
el quantity in tthe tank;

Position th
he motorcycle
e on the rear paddock stan
nd or on the ccentral stand,, if available.

By meanss of a multim
meter set to ohm,
o
measurre the resistaance between
n the two PIN
Ns of the fue
el level senso
or
connectorr (componentt side wiring)). The valuess detected m
must be comp
pared with th
he values ind
dicated in the
e
tables of each
e
verification step.

Fuel Level Sensor Verification Procedure
Models: Multistrada 1200 Model Year 15-17 (all model and country versions)
Multistrada 1200 Model Year 10-14 (all model and country versions)
Multistrada 1200 Enduro Model Year 16-17 (all country versions)
Diavel Model Year 15-17 (all model and country versions)
XDiavel Model Year 16-17 (all model and country versions)

Electronic Service Bulletin SRV-ESB-16-003

Refer to the measurement unit shown on the multimeter display:
1Ω
1 kΩ
1 MΩ

1 ohm
1,000 ohm
1,000,000 ohm

STEP 1
Check the part number of the fuel level sensor indicated on the label on the sensor wiring pigtail, and
record it in the technical data sheet for the request of fuel level sensor replacement under warranty – SRVESB-16-003 ING_Annex.pdf.
The part numbers of the current fuel level sensors managed in the spare part warehouse are:
Model

Fuel level sensor part number

Multistrada 1200 MY10-17

59210211D

Multistrada 1200 Enduro MY16-17

59210221C

Diavel MY15-17

59210221C

XDiavel MY16-17

59210242B

Fuel Level Sensor Verification Procedure
Models: Multistrada 1200 Model Year 15-17 (all model and country versions)
Multistrada 1200 Model Year 10-14 (all model and country versions)
Multistrada 1200 Enduro Model Year 16-17 (all country versions)
Diavel Model Year 15-17 (all model and country versions)
XDiavel Model Year 16-17 (all model and country versions)

Electronic Service Bulletin SRV-ESB-16-003
STEP 2

Measure the resistance value between the PINs of the fuel level sensor connector.
Write the "Resistance at workshop admittance" value in the appropriate field of the technical data
sheet.
Does this value fall within the range indicated in the table?

Model

Comparison values
"Resistance at workshop admittance" STEP 2
MINIMUM value [Ω]

MAXIMUM value [Ω]

Multistrada 1200 MY10-17

240

55 000

Multistrada 1200 Enduro MY16-17

140

55 000

Diavel MY15-17

140

55 000

XDiavel MY16-17

500

55 000

YES, the value falls within
range indicated in the table

NO, the value does not fall within
range indicated in the table

Repeat the measurement checking the correct contact
of connector PINs and multimeter settings.

Proceed with STEP 3

If the measured value is still outside the range, it means
that there is a problem either in the wiring of the fuel level
sensor or in the connector or inside the sensor itself.

Should the fuel level sensor require replacing, fill in a
YouTech request enclosing pictures of the values
detected with the multimeter.

Fuel Level Sensor Verification Procedure
Models: Multistrada 1200 Model Year 15-17 (all model and country versions)
Multistrada 1200 Model Year 10-14 (all model and country versions)
Multistrada 1200 Enduro Model Year 16-17 (all country versions)
Diavel Model Year 15-17 (all model and country versions)
XDiavel Model Year 16-17 (all model and country versions)

Electronic Service Bulletin SRV-ESB-16-003
STEP 3

Does the value of "Resistance at workshop admittance" fall within
the range indicated in the table?
Comparison values
"Resistance at workshop admittance" STEP 3

Model

MINIMUM value [Ω]

MAXIMUM value [Ω]

Multistrada 1200 MY10-17

240

440

Multistrada 1200 Enduro MY16-17

47,000

55.000

Diavel MY15-17

140

255

XDiavel MY16-17

47,000

55,000

YES, the value falls within
range indicated in the table

NO, the value does not fall within
the range indicated in the table

12

Bestseller No. 1
Royal Purple 18000 Fuel Injector Cleaner - 6 fl. oz.
  • Restores fuel economy
  • Stabilizes ethanol
  • Maximizes horsepower
  • Improves responsiveness
  • For use in both gasoline and diesel engines
Bestseller No. 2
Red Line 60103 SI-1 Complete Fuel System Cleaner, Cleans and Prevents Corrosion in Fuel Systems, Cleans Injectors, Carburetors, Valve and Combustion Chamber Deposits - 15 Ounce (2 Pack)
  • DESIGNED TO EXCEED EXPECTATIONS: Red Line complete SI-1 fuel...
  • PERFORM AND PROTECT: Fuel additive cleans injectors...
  • EFFICIENT FUEL BURN: Gas treatment that enhances gasoline...
  • EASY TO USE: Use one bottle per tank for most effective...
  • 15 Ounce (2 Pack)

If the PDF is very large, it may not load in the preview below.

Download PDF [268.16 KB]


Some older TSBs had multiple PDFs — visit the NHTSA Website to view all PDFs.

If the TSB PDF does not show, download or view it on the NHTSA Website.

Click on the (+) Plus Sign

Then Click on Associated Document(s)


Search NHTSA Database for Recalls

View Latest Recalls


Search NHTSA Database for Vehicle Investigations

View Latest Vehicle Investigations


Search NHTSA Database for Vehicle Complaints

View Latest Vehicle Complaints


TSB/Document ID: SRV-ESB-16-003

Replacement Service Bulletin Number:

MFR Communication Date: 2016-07-19

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: FUEL/PROPULSION SYSTEM

MFR Component System:

MFR Component Subsystem:


Previous TSB

Next TSB



THINKCAR Bidirectional OBD2 Scanner Diagnostic Tool 689BT - All System Scan Tool with Bluetooth 5.0, 3000+ Active Tests,ECU Coding, 34+ Services, FCA, CAN-FD and DoIP, Wireless Update
108 Reviews
THINKCAR Bidirectional OBD2 Scanner Diagnostic Tool 689BT - All System Scan Tool with Bluetooth 5.0, 3000+ Active Tests,ECU Coding, 34+ Services, FCA, CAN-FD and DoIP, Wireless Update
  • [Notice] When you receive a used device, it may be a customer return resold by Amazon without inspection. You can exchange it for a new one through Amazon. As this situation is unavoidable, we sincerely apologize. For any issues, contacting us via Amazon's "Messages" is the best way. THINKSCAN 689BT Bidirectional Scan Tool Can Be Used Immediately After It is Turned On, Without Complicated Registration Process, Which is More Convenient & Quick.
  • Full Bi-Directional Control & 3000+ Active Tests: Take control and test components like actuators, fuel injectors, relays, and cooling fans in real time. You’ll quickly see if the problem is in the part itself or the control module — saving you hours of guesswork and frustrating trial-and-error.
  • Advanced ECU Coding Capabilities: Handle module matching and hidden feature activation with confidence. When you replace an ECU or want to customize settings, this obd2 scanner diagnostic bi directional tool gives you the professional-level capabilities you need without the dealership price tag.
  • 34+ Useful Reset and Maintenance Functions: Complete everyday service tasks smoothly with a wide range of helpful reset and maintenance functions. Whether you’re keeping up with regular upkeep or tackling a specific job, this scanner makes maintenance simpler and less stressful for both DIYers and pros.
  • Comprehensive Full System Diagnostics: Diagnose every major system — Engine, Transmission, ABS, SRS, TPMS, and more — all in one place. Finally stop wondering if you’re missing something important; get the full picture and clear codes with ease.
Sale
XTOOL D7S Bidirectional Scan Tool, 2026 AI-Assisted OBD2 Scanner Diagnostic Tool with FCA AutoAuth, All System Car Scanner, 39+ Resets, ECU Coding, PMI, Upgrade of D7, Crankshaft Relearn, CAN FD/DoIP
  • Top Reasons to Choose the D7S OBD2 Scanner: XTOOL D7S car scan tool, an upgrade of XTOOL D7, offers comprehensive features for automotive technicians, workshops, and DIY enthusiasts 1. Upgraded Hardware: 2+64GB memory, rear camera, intuitive interface, foldable bracket 2. Complete Diagnostics: FCAeBay logo Autoauth, OE-level all system scan, 39+ maintenance services, 4K+ bidirectional, CANFD/DoIP protocol 3. Advanced Capabilities: ECU coding, PMI functions 4. Wide Compatibility: Support 10,000+ models, covering 99% vehicle brands 5. Multi-language: Available in 22+ languages, No IP Restrictions 6. 3-Year Updates: Save 300 bucks on software updates for the latest features and optimizations
  • 2026 Upgraded D7S Car Scanner Features: The newly 2026 D7S V2.0 scanner for car brings exciting features for advanced vehicle diagnostics and enhanced user experience 1. FCAeBay logo AutoAuth: Now supports FCAeBay logo SGW module for ChryslereBay logo, for JeepeBay logo, for DodgeeBay logo (2018+), for FiateBay logo (2017+), enabling faster vehicle communication without gateway restrictions 2. PMI (Offline ECU Programming): Allows for FordeBay logo, for LincolneBay logo, and for MazdaeBay logo ECU programming for new modules 3. Optimized Diagnostic Report 2.0: Personalized reports with logos and customer info for auto shops. Note: Compatibility varies by cars, please check before order
  • Cost-effective ECU Coding Scan Tool for Specific Brands: Enhance your vehicle's performance with XTOOL D7S! This obd2 scanner all systems bidirectional offers advanced capabilities at an affordable price, supports online for BMWeBay logo, for Benz and offline for BENZ, for MIT, along with PMI functions for FordeBay logo, for MazdaeBay logo, and for LincolneBay logo. Ideal for technicians and DIY enthusiasts, this automotive scanner diagnostic tool optimizes vehicle performance and enhances the driving experience. Note: Not for all cars and modules, please send car VIN to check the compatibility before purchase
  • OE All System Diagnostic & 8 Pids Graphing: XTOOL D7S is a comprehensive all system bi directional obd2 scanner that delivers dealer-level diagnostics, completely controlling over your vehicle’s performance and health. This automotive scan tool can read and clear DTCs, view live data and ECU information, retrieve freeze frames, and perform active tests and full obd2 functions. This bi-directional scan tool can can identify your vehicle's make, model, and year information with just one click and show up to 8 PIDs live data with options for CSV viewing, playback, and recording for in-depth analysis. It is easy-to-use for both professionals and beginners, helping pinpoint issues efficiently
  • 3 Years Software Update, Value for Money: With 3 years of software updates and 22+ languages(no IP restrictions), XTOOL D7S auto scanner code scanner ensures ongoing compatibility for the latest car models and improved diagnostic functions. This all system vehicle diagnostic scanner comes with a 30-day return policy and a 24-month repair for dependable performance. XTOOL are dedicated to your satisfaction, so enjoy seamless support and lifetime expert assistance. Should you encounter any issues or concerns, don’t hesitate to reach out XTOOL. D7S with newest update with 22 languages freely transfer without authorization, check details from setting-language or from XTOOL
2026 BOSSCOMM IF745 Scanner Diagnostic Tool, Check Engine Code Reader with 6 Resets, ABS Bleeder/Oil/EPB/SAS/Throttle/Battery, Scanner Diagnostic Tool for Vehicles, Lifetime Free Update, Auto VIN
  • 【✅Compared to BOSSCOMM IF742, IF745 Offers Full-System Diagnostics】The BOSSCOMM IF745 car diagnostic scanner is an upgraded model of IF742. In addition to supporting all OBD2 Code Reader functions and 6 reset options (ABS/EPB/SAS/BMS/Oil/Throttle), it expands diagnostics from 4 systems (Check Engine/ABS/SRS/Transmission) to vehicle All systems, including Steering, Suspension, and Body Electronics. This provides deeper, more comprehensive diagnostic capabilities.
  • 【✨10 OBD2 Functions】The BOSSCOMM IF745 scan tool’s DTC Lookup instantly translates fault codes into user-friendly explanations, its I/M Readiness feature streamlines emissions testing with a single tap, and Freeze Frame lets you pinpoint the exact moment of a fault for in-depth root-cause diagnosis. Combined with a live data dashboard and advanced diagnostics (O2S, OBMon, EVAP), it delivers comprehensive insights for confident troubleshooting.
  • 【✨Deep Diagnostics for All Vehicle System Modules】Beyond code reading/clearing and ECU information retrieval, our all-in-one data stream feature lets you inspect all current fault codes and their locations across the vehicle’s systems. This vehicle code reader helps you turn off dashboard warning lights and perform a comprehensive self-check of your car at home—no more back-and-forth trips to the repair shop or hefty inspection fees.
  • 【✨6 Essential Resets: ABS Bleeding, Oil, EPB, SAS, Throttle, BMS】The BOSSCOMM IF745 obd2 scanner diagnostic tool swiftly purges air from brake lines to restore braking sensitivity, fine-tunes maintenance cycles to eliminate false alerts, resolves parking brake issues with one-click control, recalibrates steering sensors for stability, optimizes engine idling/acceleration for smoother performance, and deeply resets battery systems to extend lifespan and range via precise parameter adjustments.❗NOTE: Does NOT support bidirectional control, coding, or programming.​
  • 【✨10,000+ Car Models, AutoVIN, 13 Languages】The BOSSCOMM IF745 vehicle scanner diagnostic tool covers 73+ global car brands and offers support in 13 languages, making it perfect for DIYers, auto mechanics, or as a thoughtful gift. With a single-click AutoVIN feature, it instantly retrieves vehicle serial numbers, streamlining diagnostics for users globally. This adaptable tool balances user-friendliness with precision, catering to both personal and professional requirements.✅Unsure about compatibility? Compatibility will vary on vehicles' model and year, pls reach us via 📧 [email protected] 📧 before purchase.

This product presentation was made with AAWP plugin.

Share to...