P0418; Secondary Air Injection System Control ''.A" Circuit"
© 2013 Toyota Motor Sales, USA

@TOYOTA

T-SB-0230-12

Rev1

November 27, 2012

Page 7 of 8

Air Injection System MIL "ON"

Repair Procedure (Continued)

• 2005 Tundra :
Engine/Hybrid System - Engine Control- "Engine (2UZ-FE) : P1440, P1443 Secondary Air
Injection System Control Valve Circuit Bank 2"
• 2006 Tundra :
Engine/Hybrid System - Engine Control - "2UZ-FE Engine Control System: SF/ System:
P1440, P1443; Secondary Air Injection Vacuum Switching Valve Circuit Malfunction Bank 1"
• 2005 Tundra :
Engine/Hybrid System - Engine Control - "Engine (2UZ-FE) : P1441, P1444, P2440
Secondary Air Injection System Switching Valve No. 2 Stuck Open Bank 1"
• 2006 Tundra:
Engine/Hybrid System - Engine Control - "2UZ-FE Engine Control System: SF/
System: P1441, P1444, P2440; Secondary Air Injection Vacuum Switching Valve
Circuit Malfunction Bank 1"
• 2005 Tundra :
Engine/Hybrid System - Engine Control - "Engine (2UZ-FE): P1442, P1445, P2441
Secondary Air Injection System Switching Valve Stuck Close Bank 1"
• 2006 Tundra:
Engine/Hybrid System - Engine Control - "2UZ-FE Engine Control System: SF/ System:
P1442, P1445, P2441; Stuck Close in Secondary Air Injection Vacuum Switching
Valve Bank 1"
• 2005 Tundra:
Engine/Hybrid System - Engine Control- "Engine (2UZ-FE): P2445 Secondary Air
Injection System Pump Stuck Off Bank 1"
• 2006 Tundra :
Engine/Hybrid System - Engine Control - "2UZ-FE Engine Control System: SF/ System:
P2445 Secondary Air Injection System Pump Stuck On Bank 1"
2. After repair, if any DTCs are displayed at this time, clear the DTC(s) and click Data List.
3. Select All Data.
4. Display the following parameters:
• Secondary Air Control VSV
• 2nd Air System Status
• MIL

© 2013 Toyota Motor Sales , USA

@TOYOTA

Rev1

T-SB-0230-12

November 27, 2012

Page 8 of 8

Air Injection System MIL "ON"

Repair Procedure (Continued)

5. Start the engine and wait for air pump operation.
• Secondary Air Control VSV
• 2nd Air System Status

= ON

= ON

NOTE
If Secondary Air Control VSV and 2nd Air System Status do not change to "ON," perform
again after engine cools.
-

• If MIL illuminates, or a OTC is detected, proceed to step 6.
• If MIL does not illuminate, or a DTC is not detected, proceed to step 8.
6. Using Techstream , check for DTCs. If P0418 and/or P2445 are present, replace the Air Injection
Control Driver.
Figure 1.

1

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Air Injection Control Driver

2

Specified Torque: 7.5 N*m (76 kgrcm, 66 in*lbf)

7. If physical inspection is required through the Repair Manual diagnostic process, look for debris
that may have contaminated the air injection system. The debris may consist of air injection
pump filter material or fan blade fragments.
8. If such debris is found , replace the air injection pump. If not, go to step 10.
9. Additionally, determine if the debris can be removed from any secondarily affected parts and
confirm they operate properly. If they do not operate properly, part replacement is required .
10. Clear the DTCs and road test the vehicle to confirm the condition has been corrected.
© 2013 Toyota Motor Sales, USA

®TOYOTA PRIUS PHV
2014 PRE-DELIVERY SERVICE CHECK SHEET
~1u

BEFORE INSPECTION
01 Install Short Pin (see page 2) .............. .. ........ .... ..... .......
02 Install radio antenna* .... .... .... ............ ......... . .......... .........

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FUNCTIONAL OPERATION
Apply parking brake and cycle ignition "IG-ON';· place gear selector in reverse, tum on
lights and rear defogger. Unlock doors; release fuel door. and release the back door.

01
02
03
04
05
06
07
08
09
10
11

Check dome, courtesy, map, and sun visor lights* ...... ...
Check warning/indicator lights, gauges, and horn ..........
Check windshield wipers and washers .......... ...... .. ...... ....
Check headlights, instrument lights, turn signals,
emergency flashers , and brake lights ....................... .....
Check inside/outside rear view mirror operation/adjustment
Check cigarette lighter* and power outlets .. ...... .. .. .... ......
Check audio/navigation*/backup camera* systems and
set clock ... .. ..... ..... ... .... ... .... ... .... .... ..... ... .... ... ... . ....... .
Verify Entune/Navigation software version (Display
Audio, Non-HOD Type only)* .... .. .. .... .... .. .. .. .. .. .. ...... .... .
Check multi-information display and trip information on
center display• .. .. ...... ...... .. .... .... ... ... ...... .... ...... .... .. ..... ..
Install shift-lock override button cover* .... .... .. ......... ...... ..
Check sliding roof* .... .. .......................................... .. .......

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05
06
07
08
09
10
11

Check engine oil level .. .... .... ···· ··· ····· ···· ···· ···· ······ ·· ···········
Check brake fluid level .................. .. .... ...... .. ..... .... ......... ...
Check engine coolant level ...... ...... ........... .. .. ..... .... .. ..... ...
Check inverter coolant level .... .. ...... .. ...... .... .... ...... ... .... .. .
Check windshield washer fluid level ...... ...... .. .... .. ............
Inspect for fuel , oil , coolant, and other fluid leaks ... ...... ..

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Enter Odometer Readings
Reading Before Test:
01
02
03
04
05
06
07
08
09
10
11

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Reading After Test:

Check cold engine operation . . . . . .. . . . . . . . . . . .. . . . . . .. .. . . . . . ... ......
Check engine operation during warm-up .. .. .....................
Check engine at normal operating temperature ........ .. ....
Check hybrid transaxle operation .............. .. ... .... . ..........
Check brake and parking brake operation ...... .. .... ...........
Check steering operation & off-center/vehicle pull/flutter.
Inspect for abnormal noise and vibration ......... . ... .... .. .....
Inspect for squeaks and rattles .............. ················· ···· ·· ··
Check heater and A/C* operation . .. .... ... .......... .. ...... .......
Check cruise control operation* .. ... .. ....... .. ..................... ..
Check front seat heater operation* ...................... ...... .....

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FINAL INSPECTION AND CLEANING
01 Remove interior protective covers, unnecessary labels,
tags, etc. (Remove protective covers just before delivery
to customer) .. .. .... ....... .. ...... ........ .... .... .... .... ........ .... .. .. ... .
02 Visually inspect all interior parts for installation , damage ,
fit, dirt, etc......... .. .................. .. ...... .. ........ ... .... .................
03 Verify floor mat application and install using
retaining clips* ...............................................................
04 Verify green light is illuminated on SOS (Safety
Connect) button* ... .... ........ .... ...... ...... ..... .... ... ......... ........
05 Remove Rapgard™ and clear protective bumper film* .. ..
06 Wash and clean vehicle ................ .... ............ .. ...... .. ........
07 Inspect paint finish for scratches, chips, rust, dents,
damage, etc .. ......... ....................... .... .... .. .. .. .... ..... .. ..........
08 Place oil change sticker on inside of windshield , top
left corner .. .. .. ........................ ....... ............... . . ......... .. ..
09 Inspect exterior body parts for proper installation ,
damage, rust, etc ........... .. ........ .... ........ ...... ..... ... . ... .......
10 Install front license plate and mounting bracket* (see
page 2) .... ... ............................. ...... .. .... ..... .. ....................
11 Place Owner's Guide & first aid kit portfolio* in glove box
12 Perform Techstream Health Check .. ...... .... .... .... .... .. ..... .

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UNDER HOOD
01
02
03
04
05
06

~lit
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01 Remove disc brake anti-rust covers/anti-corrosion
wheel film* .................................................................... ..
02 Inspect tires for defects/damage .... .. .. .. ......... ........ . .......
03 Activate and Initialize Tire Pressure Warning System
(TPWS) (see page 2) .. .. .................................... .. ........ .. ..
04 Install wheel caps* ...................................... ... ... ..... ....... .
05 Install front spoiler under cover & rear side spoilers
06 Install rear wheel opening extension pads ................
07 Inspect for fuel , oil, coolant, and other fluid leaks .... ...... ..
08 Inspect under the vehicle for damage , rust, etc ... ..... ......
09 Visually check bolts and nuts on chassis and powertrain
for looseness .... ... ...... ... .... .... .. ... .... ....... ... ... ..... ...... .......
10 Install rubber body plugs (stored in glove box or console)* .
11 Check hybrid transaxle fluid ... ..... .. ......... .... ... ... ..............

ROAD TEST

Start at left front door. Check windo w and door lock operation (from master power
switch, if equipped). Continue around vehicle in a counterclockwise direction checking
each door and window operation, child door locks, seat belts, interior condition, all
lights, luggage compartment contents. Finish by checking headlight aim and continue
into UNDER HOOD checks.

Check Smart Key System .............................................
Check window operation ........... ························ ·············
Check that engine starts with all keys ........... .. ......... ........
Check that child safety door locks are in normal
(unlocked) position* ... .. ........................ ...........................
Check seats and seat belt operation ................................
Check rear defogger/rear view mirror defogger* .. .... .... .. ..
Check side marker, tail , backup, and license plate lights
Check luggage compartment light* and trim appearance
Check emergency tire puncture repa ir kit ...... .. ...... .. ......
Check headlight aim ..................... .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Check battery state-of-charge using Digital Battery
System Analyzer (SOC Reading: _ _%)* .................

UNDER VEHICLE (ON HOIST)

A complete road test helps assure customer satisfaction. Drive vehicle over a
variety of road sur.faces and driving conditions. Check for unusual noise and
driving per.formance.

WALKAROUND INSPECTION

01
02
03
04

October 2013

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BATIERY MAINTENANCE

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01 Perform HV battery check and maintenance
02 Perform Plug-In charge check ....................................
* Inspect or install when equipped/required.

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Completion and retention of this from is required to comply with Toyota's Warranty Policy.
TECHNICIAN'S SIGNATURE
NAME (PLEASE PRINT)
Date
Dealer Name

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We hereby certify that all items
on this form have been checked
and corrected for proper
operation as required.

SERVICE MANAGER'S SIGNATURE

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NAME (PLEASE PRINT)
Dealer Code

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Vehicle Identification Number (Sticker)

SHORT PIN INSTALLATION
To minimize battery discharge the Short Pin has been removed and is
stored in the engine compartment Relay Block. Install the Short Pin and
confirm all related DTCs are cleared.

OTC Clearing Procedure
1. Connect Techstream to DLC3.
2. Cycle the ignition switch to the "IG-ON" position.
3. Using Techstream, check any other codes being output.
4. Erase DTCs (81650, 81794, U0155, U0142, and U0100) and Freeze
Frame Data .
NOTE
If any DTCs besides 81650, 81794, U155 , U0142, and U0100 remain ,
repair the applicable system according to the Repair Manual.

1 Storage Location
2 Installation Location

TPWS ACTIVATION AND INITIALIZATION
Activation Procedure
1. Connect Techstream to DLC3 .
2. Cycle the IG switch to the "IG-ON" position and check that the Low Tire Pressure Warning Light blinks for 1 minute and then
remains illuminated.
3. Press or remove the valve core to reduce the tire inflation pressure rapidly by 6 psi (0.4 kgf/cm 2 , 40 kPA), or more, within
30 seconds.
4. Using Techstream , check for DTCs (C2111-C2114) . If no DTCs are stored, continue to step 5. If these DTCs are stored,
repeat step 3.
5. Adjust all tires to the standard tire inflation pressure, as indicated on the Tire and Loading information label inside the
driver's door jamb.
6. Check the tire pressure values of all the tires using Techstream . TPWS ECU I DATA LIST I TIREPRESS 1-4
NOTE
If DTCs C2111-C2114 are present after repeating step 3, lift the vehicle and rotate each tire so that the tire pressure
warning valve/sensor is at the top of the wheel well. Then repeat step 3.

Initialization Procedure
Refer to the Repair Manual for the Initialization procedure .
NOTE
To adjust the tire pressure correctly when the outside temperature is significantly colder than shop temperature , perform
a Health Check using Techstream and select the "Compensation Tire Pressure" checkbox. Compensation pressures will
be displayed on the Health Check results screen . Adjust the tire pressure when the tires are cold .

FRONT LICENSE PLATE AND MOUNTING BRACKET INSTALLATION
1.

Align holes "A" of the mounting bracket with the dimples on the front
bumper cover. Mark the location of holes "B" in the front bumper cover.

A

NOTE
•
Holes "A" are used for installation of the mounting bracket to the
bumper cover.
•
Holes "B" are used for installation of the front license plate to the
mounting bracket.
2.

Drill 2 relief holes with a diameter of 11 mm (0.43 in.) at the hole "B"
marks on the front bumper cover to prevent the license plate retaining
bolt from contacting the cover.
3. Install the mounting bracket to the front bumper cover by attaching the
2 self-tapping screws into the dimples.
4. Install the front license plate to the mounting bracket using bolts with
the following dimensions.
Length: 20.0 - 25.0 mm (0.79- 0.98 in.)
Diameter: 6.0 mm (0.24 in.)
Pitch: 1.0 mm (0.04 in.)

NOTICE
• Do NOT pre-drill holes into the bumper.
• Do NOT overtighten the self-tapping screws.

1 Mounting Bracket
2 Mark and Dril I Holes
3 Dimples