0038 Service Bulletin/Repair Instructions

T- S'/5 &03'8- I'/
@TOYOTA YARIS

2015 PRE-DELIVERY SERVICE CHECK SHEET
:. : I;.il:
BEFORE INSPECTION
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01 Instal l DCC Fuse (s ee page 2) ················· ..... ...... ........

02 Instal l antenna* .. .. . . . . . .. . . . . . . ........ ... ............ .......... ........
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FUNCTIONAL OPERATION

Apply parking brake and cycle "IG-ON," place gear selector in reverse, turn on

lights and rear defogger. Unlock doors; release fuel door.
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Check dome , courtesy, and map lights* .................. .......

Check warnin g/indi cator lights, gauges , and horn ... ... ....

Check wi ndshield wipers and wash ers ........ .. ...... .. ... ...

Check headl ights , instru me nt lights, tu rn signa ls,

emergen cy flashers , and brake lights ................. .. . . . •• • . . .

Check inside/outside rear view mirro r ope ration/

adjustment . .................... .. ... ... . ................... . ... .........

Check power outlets and ci garette lighte r* ···· ············· ····

Check audio system and set clock .... ······· ······ •···· ........ ..

Install shift-lock override button cover . . . . .. .... .... . ····•··
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WALKAROUND INSPECTION

Starl at left front door. Check window and door lock operation (from master power

switch, if equipped). Continue around vehicle in a counterclockwise direction

checking each door and window operation, child door locks, seat belts, interior

condition , all lights, luggage comparlment contents. Finish by checking headlight

aim an d continue into UNDER HOOD checks.
0 1 Check door and door lock operation , including each

wireless remote control/theft deterrent system* ... ...... ..

02 Check window operation ............ .. . . . . .. . . . . . . ....... .. ······· ·· ·· ·

03 Check that engine starts with all keys ···················· ········

04 Check that ch ild safety door locks are in normal

(unlocked ) pos iti on* ....... .. .... ............ .... ........ ···· ······· ····

05 Check seats and seat belt operation ........ ······················

06 Check rear defogger ... ........ . .... .. .. .... . . ......... ........ ........

07 Check side ma rker, ta il, backup, cargo* , and license

plate lights .. .... ....... .... ... .......... .. .... . ······ ...... ····· ·······

08 Check luggage compartment light* and trim appearance

09 Adjust spare tire pressure , inspect fo r damage, and

check jack and tool installation .... ...... ....... ............ ...... .

10 Check headlight aim .. ..... . ........ .

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UNDER HOOD

Check engine oi l and ATM* fluid levels ... ........ ·········· ···

Check brake and cl utch* fluid levels ... ......... .. . ······ ········

Check engine coolant level ......... ......... . •. •. . . . . .. . .. .. . .. . . .. ..

Check windshield washer fluid level ... .... .. . .... . .............

Check battery state-of-charge using Digital Battery

System Analyzer (SOC Reading :

%) .....

06 Inspect for fue l, oi l, coolant, and other fluid leaks . . . . . . . . . . .

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* Inspect or install w hen equ ippe d/requ ired.
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June 2014
UNDER VEHICLE (ON HOIST)

01 Rem ove disc brake anti-rust covers/anti-corrosion

wheel film * ......................... ,,, ......................................... .

02 Inspect tires for defects/damage ........ .......... . .. .. .. . ..... ..

03 Activate and Initialize Tire Pressure Warning System

(TPWS) (s ee page 2) ... ......... ...... ..... .. ........ .. .. ... ... ... .. .

04 Install wheel covers/caps* .. . ....... . ....... ........ .. . ... .. .. ... .. .. ..

05 Inspect for fuel , oil , coolant, and other fl uid leaks ......... ...

06 Inspect under th e vehicle for damage , rust, etc .. .. ........ .

07 Visual ly check bolts and nuts on chass is and powertra in

fo r looseness ..... ........................ .. ...... .. .. .... ......... .... ... .... ..

08 Install rubber body plugs* ............... .................... .... .... .

09 Install front wheel opening extens ion pads (see pag e 2)
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ROAD TEST

A complete road test helps assure customer satisfaction. Drive vehicle over a

variety of road surfaces and driving conditions. Check for unusual noise and

driving performance.

Ente r Od ometer Rea din g

Readi ng Before Test:
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Read ing After Test:
Check cold engine operation ........... ..... ....... ...... . ... .... .. .. .

Check engine operation du rin g warm -up .. ........... ...... ..... .

Check engine at normal operating temperature ....... .... ...

Check clutch or automatic transmission operation ......... . .

Check brake and parking brake operation ...... .. .. ...... ..... .

Check stee ri ng operation and off-center/vehicle

pull/flutter ........... . .... ... ........... ...... ... ..... .... . ......... ..... ......

Inspect for abnorma l noise and vibration ... ... ........ ...... .... .

Inspect for squeaks and rattles .... .. ..... ...... .... ......... .... .... .

Check front and rear* heater and A/C operation ........ .....

Check cru ise control operation* ............ .... ...................... .
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FINAL INSPECTION AND CLEANING

01 Remove interior protective covers, unnecessary labels,

tags , etc. (Remove protective covers just before del ivery

to customer) .. .... ..... ....... . ....... ... .. . ..... .. .... .. ..... . .... ... .. .. ..

02 Visually inspect all interior parts for installation,

damage, fit, dirt, etc. ... ..... ...... ... .. .. ......... .. ... ....... ... ... .... ..

03 Verify floor mat application and install using

retaining clips* ................................................... ...........,

04 Remove Rapga rdTM and clear protective bumper film * ..

05 W ash and clean vehicle .... . ... .... ..... .. ......... ................... ..

06 Inspect paint finish for scratches, chips, rust, dents,

damage, etc . ...... ... ..... .. ..... .. ..... ........ .. .................. .. ... ....

07 Inspect exterior body parts fo r proper installatio n,

damage, rust, etc ................ .. ....... ..... ................... .. .... .

08 Place oil change sticker on inside of windshield, top

left corner ...... ........ .. .......... ........ ........ ....... .... .. . ... ...

09 Install front license plate* (see page 2) .... .......... ... ..... .. .

10 Place Owner's Gu ide and first aid kit portfol io*

in glove box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . .

11 Perform Techstream Health Check ........... .......... ...........
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Completion and retention of this form is required to comply with Toyota 's Warranty Policy .
TECHNICIA N'S SIGNATUR E
SERVICE MANAGER'S SIGNATU RE
NAME (PLEASE PRIN T)
NAME (PLEAS E PRINT)
Date
Dealer Name
Dealer Code
We hereby certify that all items

on this form have been checked

and corrected for proper

operation as required.
Vehicle Identification Number (Sticke r)
DCC FUSE INSTALLATION

To minimize battery discharge the DCC fuse (30A)

has been removed and is stored in the engine

compartment relay block. Install the DCC fuse into
FRONT WHEEL OPENING EXTENSION PAD INSTALLATION

The front wheel opening extension pad set (right and left) are

loaded in the luggage compartment at the assembly plant to avoid

damage in transit. Use this procedure for both right and left sides.
the location shown .

1. Hook the retainers of the front

wheel opening extens ion pad

through the installation holes on

the fender liner.

2. Install the 2 self-tapping sc rews.
1 Storage Location

2 Installation Location

~----------~ 3 Front
1 Self-ta pping Screws
TPWS ACTIVATION AND INITIALIZATION

Activation Procedure

1. Connect Techstream to DLC3 .

2. Cycle the IG switch to the "IG-ON" position and check that the Low Tire Pressure Warning Light blinks for 1 minute and then

remains illuminated .

3. Press or remove the valve core to reduce the tire inflation pressure rapidly by 6 psi (0.4 kgf/cm 2 , 40 kPA) , or more , within

30 seconds.

4. Using Techstream , check for DTCs (C2111-C2114) . If no DTCs are stored , continue to step 5. If these DTCs are stored ,

repeat step 3.

5. Adjust all tires to the standard tire inflation pressure, as indicated on the Tire and Loading Information label inside the

driver's door jamb .

6. Check the tire pressure values of all the ti res using Techstream . TPWS ECU I DATA LIST I TIREPRESS 1-4

Initialization Procedure

Refer to the Repair Manual for the Initialization procedure.

NOTE

• If DTCs C2111-C2114 are present after repeating step 3, lift the vehicle and rotate each tire so that the tire pressure

warning valve/sensor is at the top of the wheel well. Then repeat step 3.

• To adjust the tire pressure correctly when the outside temperature is significantly colder than shop temperature ,

perform a Health Check using Techstream and select the "Compensation Tire Pressure" checkbox. Compensation

pressures will be displayed on the Health Check results screen . Adjust the tire pressure when the tires are cold.
FRONT LICENSE PLATE INSTALLATION*

For states that require a front license plate, please install per

this procedure.

Front License Plate Installation Procedure

1. Align the installation holes of the front license plate with the dimples on

the radiator lower grille.

2. Install 2 self-tapping screws through the license plate and into the front

bumper at the dimples.

NOTICE

• Do NOT pre-drill holes into the bumper.

• Do NOT overtighten the self-tapping screws.

1 Dimples

2 License Plate
3 Self-tapping Screws

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