NHTSA ID Number: 10064713
Manufacturer Communication Number: LI91.10-P-059386
TSB/Document Date: 2016-05-13
Summary
SUMMARY TO BE PROVIDED ON A FUTURE DATE.
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TSB/Document ID: LI91.10-P-059386
Replacement Service Bulletin Number:
MFR Communication Date: 2014-07-12
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: SEATS
MFR Component System:
MFR Component Subsystem:
Previous TSB | Next TSB |
ENTRY
Dynamic seat control is not functioning correctly and/or air cushions do not inflate fully
Topic number
Ll91.1 O-P-059386
Version
1
Design group
91.10 Front seats
Date
07-12-2014
Validity
Model series 211, model series 219 with SA code 433
and 434
Reason for change
Damage code list updated; FC entered in reference list
and text updated
Reason for block
Complaint:
Dynamic seat control is not functioning correctly and/or air cushions do not inflate fully.
Cause:
Pressure supply insufficient.
Remedy:
1. Evaluate the fault memory
2a.) If the fault code (control unit) is 9260 "No or insufficient pressure supply", the pressure supply of the dynamic seat
pump must be checked.
The pressure must be: P> 1400 hPa. If the pressure is inside the specified range, the fault codes of the pump must be
checked.
2b.) If the fault code is 9250 "Safety time exceeded, gross leak", the lines between the pressure reservoir, the seat
and the pump must be checked for leaks.
Note: If code 9260 is present, check the contacts on the control unit and also check the pneumatic lines for kinks.
If there are kinks along the lines, the responsible MPC must be contacted. To allow inspection, TIPS cases should be
sent with photos of the kinking point (with components still installed).
3. lffault code (control unit) 9250-9258 and fault code (pump) 9180-9181 are present, the control unit is detecting a
leak in the bladders. The contacts of the control units must be checked. Furthermore, the bladders must be checked
for leaks with the aid of a pressure gauge.
Example pressure gauge: 201 589 13 21 00 vacuum tester (testing unit 0- 1000 mbar, scale division 5 mbar, for pressure and vacuum)
General note:
Check vehicle for kinked lines. If there are no kinked lines, check the pump.
If fault code 9261 occurs and the customer complains that his dynamic seat function stops after approx. 1 hour (function OK again after ignition off/on), a repair kit must be installed in vehicles produced up to September 2006.
To obtain the repair kit, you must order the predecessor pump with object number A211 800 01 48. With this object
number you will receive an optimized pump with protective cap and a wiring harness. The following AR describes how
to install the repair kit: AR91.25-P-1580-1T- Replace pneumatic pump for dynamic seat control. IAs of release 10/06).
07-12-2014 2:28 AM
© Copyright Daimler AG
PLUBONS
Page 118
HE NT RY
Note: Installation of the repair kit requires the use of a special tool, which can be ordered via the GLC as of February
2, 2007. When installing, be careful not to cause any damage or kinks in the lines and their contacts.
Validity for vehicles with SA codes 433+434.
Work instructions for installation of repair kit:
Note: When the pneumatic pump is replaced on vehicles up to 31.08.2006, the pneumatic pump with the fourcolor pneumatic line set used in vehicles as of 1.09.2006 must be installed.
Disconnect pressure line from pressure reservoir.
Disconnect vent line from pressure reservoir.
Connect green pneumatic line in place of the pressure line.
Connect blue pneumatic line in place of the vent line.
Connect red pneumatic line to the pneumatic line on the vehicle.
After installing the pneumatic pump, fasten the pneumatic line harness to the pneumatic pump using a cable tie.
Info· Route the pneumatic wiring harness so that it cannot chafe and does not kink.
Attachments
File
Description
Reparaturkit im eingebauten Zustand.JPG
Repair kit
Zange.jpg
Special tool
Symptoms
Body I Seat I Dynamic multicontour seat I Nonfunctional
Control uniUfault code
Control unit
Fault code
Fault text
DS-LF-Left front dynamic seat 9260
(FDSVL)
No or insufficient pressure supply.
DSP-Pneumatic pump for dynamic seat (PFDS)
Pressure loss was detected due to leakage.
9251
DS-LF-Left front dynamic seat 9260
(FDSVL)
No or insufficient pressure supply.If fault code occurs with no
complaint reported and no malfunctions, erase fault memory and
perform a function check. ((ECU1_DEF _DIOVAR@Diagvers_OO_
00))
DS-LF-Left front dynamic seat 9250
(FDSVL)
Leak air at cushion of left seat-Left air cushion for lateral support
DS-LF-Left front dynamic seat 9251
(FDSVL)
Leak air at cushion of left seat-Right air cushion for lateral support
OS-RF-Right front dynamic se- 9250
at (FDSVR)
Leak air at cushion of right seat-Left air cushion for lateral support
OS-RF-Right front dynamic se- 9251
at (FDSVR)
Leak air at cushion of right seat-Right air cushion for lateral support
DSP-Pneumatic pump for dynamic seat (PFDS)
9180
Pressure supply was cut off by control module DS-LF.
DSP-Pneumatic pump for dynamic seat (PFDS)
9181
Pressure supply was cut off by control module DS-RF.
DSP-Pneumatic pump for dynamic seat (PFDS)
9250
Pressure build-up not possible due to a leak.
Parts
07-12-2014 2:28 AM
© Copyright Daimler AG
PLUBONS
Page 218
}(ENTRY
Part number
ES1 ES2
EPC Other
make
part
Designation
Quantity Note
A 000 800 03 18
Protective cap holder
1
Component of the repair kit. Is
supplied automatically.
x
A 000 800 42 48
Optimized pump
1
Component of the repair kit. Is
supplied automatically.
x
A 000 800 35 15
Replacement hose line/pressure supply
1
Component of the repair kit. Is
supplied automatically.
x
wooo 589 04 37
Pliers for pneumatic lines
1
Order via GLC
x
00
Attachments
File
Description
Teile des Reparturkits.JPG
Parts listing
Work units
Op. no.
Operation text
Time
Damage
code
Note
80547 53
Active multicontour seat pneumatic
pump - insufficient effecUpower
WIS-References
Document number
Title
AR91.25-P-1580-1T
Remove/install pneumatic
pump for dynamic seat control
Note
Allocation
Remedy
Validity
Vehicle
Engine
CLS (219)
•
•
•
Vehicle
Engine
211.004
646.951
716.604
211.004
646.951
716.606
211.004
646.951
722.699
211.006
646.961
716.649
211.006
646.961
722.699
211.007
646.820
716.654
211.007
646.820
722.699
E (211)
•
Full model designation breakdown
07-12-2014 2:28 AM
©Copyright Daimler AG
PLUBONS
Page 3/8
}{ENTRY
646.821
646.821
646.821
646.821
211.016
211.016
211.016
211.020
211.020
647.961
647.961
647.961
642.920
642.920
211.020
211.022
211.023
642.920
642.920
648.961
722.902
722.902
722.640
211.024
211.026
211.028
211.029
211.041
211.041
642.920
648.961
628.961
722.902
722.626
722.639
629.910
271.956
271.956
722.903
716.628
716.631
211.041
211.042
271.956
271.941
722.695
211.042
211.042
271.941
271.941
211.052
211.052
211.052
211.054
211.054
211.054
272.922
272.922
272.922
272.943
272.943
272.943
272.964
211.056
211.056
211.056
722.699
716.654
722.640
716.649
716.654
722.640
716.646
716.653
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