NHTSA ID Number: 10064106
Manufacturer Communication Number: LI72.00-P-055756
TSB/Document Date: 2016-05-09
Summary
SUMMARY TO BE PROVIDED ON A FUTURE DATE.
Door seal on front door/rear door loose
Topic number
Ll72.00-P-055756
Version
2
Design group
72.00 General
Date
10-08-2014
Validity
W/S 204
Model series 212
Model series 218
Model series 205
Reason for change
Model series 205 added
Reason for block
Complaint:
- Door frame seal loose.
- Door frame seal protrudes from bodyshell.
Attachments
File
Description
Figure 1.jpg
Door seal protruding/loose (Figure 1)
Cause:
Insufficient adhesion between adhesive strip of door frame sea l and paint surface.
Remedy:
Situation 1:
Door frame seal is loose over a length of up to max. 20 cm (Figure 1):
- Partially tape down door frame seal to body using suitable adhesive tape to allow the repair adhesive to be more easily applied (Figure 2).
- Thinly coat the entire surface of the affected area of the door frame seal (only the surface of the adhesive tape) and
the affected paint surface with repair adhesive using a spatula (Figures 3 and 4).
- Allow a minimum flash-off time of 25 minutes so that the adhesive surface is sufficiently dry (check by touching the
adhesive - it must be dry and no longer tacky).
- Then join th e two adhesive surfaces together under pressure (contact adhesive), without separating and repositioning the door seal.
- The doors must not be closed for 20 minutes after applying the repair adhesive, to achieve optimal adhesion.
Situation 2:
Door frame seal is loose over a length of more than 20 cm:
- Replace door frame seal on front door.
- Replace door frame seal on rear door.
10-08-2014 7:2 1 PM
© Copyright Daimler AG
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- The new door frame seal must always be pressed on firmly after installation using a roller.
Attachments
File
Description
Figure2.JPG
Fix door seal with adhesive tape (Figure 2)
Figure3.jpg
Apply adhesive with spatula #1 (Figure 3)
Figure4 .j pg
Apply adhesive with spatula #2 (Figure 4)
Symptoms
Body I Door/Flap I Door I Door I Seal loose
Body I Door/Flap I Door I Door I Seal deformed
Body I Door/Flap I Door I Door I Seal chafes/rubs
Parts
Part number
ES1 ES2
EPC Other
make
part
Designation
Quantity Note
A 000 989 92 71
Repair adhesive (Terokal
2444)
0
Quantity as required
x
A 005 989 19 71
Cleaning agent (Terostat8550)
0
Quantity as required
x
A 204 727 11 87
Fronl/rear door frame seal
(left/right}
1
Same door frame seal for left
and right
x
Work units
Op. no.
Time
Operation text
Damage
code
Note
72A31 38
Left front door frame seal
72N31 38
Right front door frame seal
73A31 38
Left rear door frame seal
72N31 38
Right rear door frame seal
WIS-References
Document number
Title
Note
Allocation
AR72.1O-P-2120CW
Remove/install door frame
seal
Front door W/S 204 I BR
212
Remedy
AR72.12-P-1015CW
Remove/install door frame
seal on rear door
Rear door W/S 204
Remedy
AR72.12-P-1015CY
Remove/install door frame
seal on rear door
Rear door BR 212
Remedy
AR72.10-P-2120EL
Remove/install door frame
seal
Front door BR 218
Remedy
10-08-2014 7:2 1 PM
© Copyright Daimler AG
BRABENS
Page 2/9
AR72.12-P-101 5EL
Remove/install door frame
seal on rear door
Rear door BR 218
Remedy
AR72.10-P-2 120LW
Remove/install door frame
seal
Fron t door BR 205
Remedy
AR72.12-P-1015LW
Remove/install door frame
seal on rear door
Rear door BR 205
Remedy
Validity
Vehicle
204 .000
*
*
204 .00 1
*
*
204 .002
*
*
204 .003
*
*
204 .006
*
*
204 .007
*
*
204 .008
*
*
204 .022
*
*
204 .023
*
*
204 .025
*
*
204 .031
*
*
204 .041
*
204.044
*
204.045
204.088
.
.
.
.
.
.
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.•
.
.•
.
.
204.089
*
.•
.•
.
.
.
.
.
.
.•
.
.
204.092
*
*
204 .046
204 .047
204.048
204 .049
204.052
204 .054
204 .055
204 .056
204.057
204.065
204.077
204 .080
204 .08 1
204.082
204 .084
204.085
204.087
10-08-2014 7:21 PM
© Copyright Daimler AG
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204.200
204.201
204 .202
204 .203
204 .207
204.208
204.222
204.223
204.225
204.231
204. 241
204 .245
204.246
204.248
204.249
204.252
204.254
204 .256
204.257
204.277
204.282
204.284
204.289
204.292
205.002
205.003
205.004
205.008
205.009
205.012
205.036
205.037
205.040
205.042
205.045
205.048
205.049
205.066
205.086
205.087
205.140
205.142
205 .145
10-08-2014 7:21 PM
© Copyright Daimler AG
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TSB/Document ID: LI72.00-P-055756
Replacement Service Bulletin Number:
MFR Communication Date: 2014-10-08
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: STRUCTURE:BODY:DOOR
MFR Component System:
MFR Component Subsystem:
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