T-SB-0061-13 Service Bulletin/Repair Instructions

•
•'
@TOYOTA
T-SB-0061-13
May 2, 2013
Technical Service Bulletin
Abnormal Power Door Lock Operation {Cycle)

Service

Category
Vehicle Interior
Section
Door Lock
Market
Toyota Supports Ms,.

ASE CertificationV
USA
Applicability

YEAR(S)

2009 -2011
MODEL(S)
ADDITIONAL INFORMATION
Corolla, Matrix
WMl(s): 2T1
Introduction

Some vehicles may exhibit a condition where the door locks cycle without any operator input of a

door lock switch or keyless remote assembly. In limited cases this condition may be caused by

grease contamination in the door lock switch. The following procedure is available to inspect and

diagnose this condition. Replacement instructions for the door wire harness and door lock actuator

are also provided in this bulletin.

Production Change Information

This bulletin applies to:
2009 - 201 O model year Corolla and Matrix vehicles.
•
All
•
All 2011 model year Corolla, Matrix produced BEFORE the Production Change Effective

VINs* shown below.

MODEL
PRODUCTION CHANGE EFFECTIVE VIN
Corolla
2T1BU4EE#BC653555
Matrix
2T1KU4EE#BC653562
• For detailed information on VINs, please reference the 2009 / 2010 / 2011 VIN Decoder Chart found on the Technical

Information System (TIS), under Reference Information: Technician Group.

Required Tools & Equipment

SPECIAL SERVICE TOOLS (SST)

Plastic Pry Tool Set*
PART NUMBER
QTY
00002-06000-01
1
• Essential SST.

NOTE

Additional SSTs may be ordered by calling 1-800-933-8335.
© 2013 Toyota Motor Sales, USA
Page 1 of 20
.@TOYOTA
T·SB-0061-13
May 2, 2013
Page 2 of 20
Abnormal Power Door Lock Operation (Cycle)
Parts Information

PART NUMBER
PART NAME
QTY
82151-02J90
RH Front Door Wire
1
82152-02J90
LH Front Door Wire
1
69030-06200
FR Door Motor RH w/Lock Assy
1
69040-06180
FR Door Motor LH w/Lock Assy
1
82152-02G90
Wire, Front Door, LH
1
82152-02JOO
Wire, Front Door, LH
1
82152-02J20
Wire, Front Door, LH
1
82152-02J30
Wire, Front Door, LH
1
82151-02J10
Wire, Front Door, RH
1
82151-02J20
Wire, Front Door, RH
1
82151-02J40
Wire, Front Door, RH
1
82151-02J50
Wire, Front Door, RH
1
82152-02J50
Wire, Front Door, LH
1
82152-02J60
Wire, Front Door, LH
1
82152-02J70
Wire, Front Door, LH
1
82152-02KOO
Wire, Front Door, LH
1
82152-02K10
Wire, Front Door, LH
1
82152-02K20
Wire, Front Door, LH
1
82152-02K40
Wire, Front Door, LH
1
82152-02K60
Wire, Front Door, LH
1
82152-02NOO
Wire, Front Door, LH
1
82151-02J70
Wire, Front Door, RH
1
82151-02J80
Wire, Front Door, RH
1
8215 1-02K10
Wire, Front Door, RH
1
82151-02K20
Wire, Front Door, RH
1
82151 -02K30
Wire, Front Door, RH
1
8215 1-02K40
Wire, Front Door, RH
1
82151 -02L20
Wire, Front Door, RH
1
821 51-02L50
Wire, Front Door, RH
1
82151-02N90
Wire, Front Door, RH
1
© 2013 Toyota Motor Sales, USA
•
@TOYOTA
May 2, 2013
T-SB-0061-13
Page 3 of 20
Abnormal Power Door Lock Operation (Cycle)
Warranty Information

OP CODE
DESCRIPTION
TIME
OFP
T1
T2
EL1221
Inspect Wire Harness (Both Sides)
0.8
Combo A
Wire Harness and Door Lock

Replacement (One Side)
1.2
69030-06200*

69040-06180*

82151-02J90

82152-02J90

82152-02890

82152-02JOO

82152-02J20

82152-02J30

82151-02J10

82151-02J20

82151-02J40

82151-02J50

82152-02J50

82152-02J60

82152-02J70

82152-02KOO

82152-02K10

82152-02K20

82152-02K40

82152-02K60

82152-02NOO

82151-02J70

82151-02J80

82151-02K10

82151-02K20

82151-02K30

82151-02K40

82151-02L20

82151-02L50

82151-02N90
87
17
Combo B
Opposite Side
1.2
• Represents door lock assemblies.
APPLICABLE WARRANTY

• This repair is covered under the Toyota Basic Warranty. This warranty is in effect for 36 months

or 36,000 miles, whichever occurs first, from the vehicle's in-service date.

• Warranty application is limited to occurrence of the specified condition described in this

bulletin.
© 2013 Toyota Motor Sales, USA
@TOYOTA
T-SB-0061-13
May 2, 2013
Page 4 of 20
Abnormal Power Door Lock Operation (Cycle)
Overview
The procedures listed will be used to inspect the specified connectors for grease contamination and

will outline the replacement of the wire harnesses and door lock actuators if contamination is present.

Inspection Procedure

NOTE

• Inspect both the LH and RH side.

• The procedures listed are for inspecting the LH side.

• Use the same procedures to inspect the RH side.
1. Verify the door locks cycle without any operator input from a door lock switch or keyless remote

assembly.

• If YES • If NO -
proceed to step 2.

STOP! This bulletin does NOT apply.
Refer to the Technical Information System (TIS), applicable model and model year Repair

Manual for further diagnosis.

• 2009 I 201 O I 2011 Corolla:

Vehicle Interior - Door Lock - "Door Lock: Power Door Lock Control System: How To

Proceed with Troubleshooting"
• 2009 I 201 O / 2011 Matrix:

Vehicle Interior - Door Lock - "Door Lock: Power Door Lock Control System: How To

Proceed with Troubleshooting"
2. Using a plastic pry tool, disengage the 3 claws

and remove the driver door inside handle bezel.
Figure 1.

~-------------~
I I

1
© 2013 Toyota Motor Sales, USA
Claw
@TOYOTA
T-SB-0061-13
May 2, 2013
Page 5 of 20
Abnormal Power Door Lock Operation (Cycle)
Inspection Procedure (Continued)
3. Remove the front armrest upper base panel

(w/o power window).
Figure 2.
A. Using a plastic pry tool, disengage the 2 clips

and 6 claws, and remove the front armrest

upper base panel.

B. Disconnect the door lock switch connector.
1

2
4. Remove the front armrest upper base panel

(w/ power window).
I
Clip

Claw
Fig ure 3.
A. Using a plastic pry tool, disengage the 2 clips

and 6 claws.
B. Disconnect the master switch connector and

remove the front armrest upper base panel.
,-,

... ·02
•
1

2
© 2013 Toyota Motor Sales, USA
I
CHp
Claw
I
•
@TOYOTA
T-SB-0061-13
Page 6 of 20
May 2, 2013
Abnormal Power Door Lock Operation (Cycle)

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