NHTSA ID Number: 10060805
Manufacturer Communication Number: T-SB-0351-10 R1
TSB/Document Date: 2016-03-31
Summary
SUMMARY TO BE PROVIDED ON A FUTURE DATE.
T-58-0351-10
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Page 29 of 50
July 29, 2014
Repair Manual Supplement: Transaxle Replacement
Repair Procedure : Installation (Continued)
D. Using a vernier caliper and a straightedge ,
Figure 57.
measure dimension "A" between the transaxle . - - - - - - - - - - - - - - - - - - - - - - .
contact surfaces of the engine and the
A,_..,___,_
converter contact surfaces of the drive plate.
NOTICE
Make sure to deduct the thickness of the
straightedge.
E. Using a vernier caliper and a straightedge,
measure dimension "B" shown in the
illustration and check that "B" is greater than
"A" which was measured in the previous step.
1
Transaxle Contact Surface of Engine
2
Converter Contact Surface of Drive Plate
A
Measure Distance between Contact Surfaces
Figure 58.
Standard: A + 1 mm (0.0394 in.) or more
NOTICE
•
Make sure to deduct the thickness of
the straightedge.
•
If the transaxle is installed to the
engine with the torque converter
not sufficiently inserted , the torque
converter may be damaged.
B
© 2014 Toyota Motor Sales, USA
I
Measure Distance
@TOYOTA
T-SB-0351-10
Rev1
July 29, 2014
Repair Manual Supplement: Transaxle Replacement
Repair Procedure: Installation (Continued)
2. Install the transmission case plug assembly.
Figure 59.
A. Apply ATF to a new 0-ring and install it to the
transmission case plug assembly.
B. Install the transmission case plug assembly to
the automatic transaxle assembly.
3. Install the No. 1 transmission control cable
bracket with the 2 bolts.
Figure 60.
Torque : 12 N*m (122 kgf*cm , 9 ft*lbf)
4. Install the front engine mounting bracket to the
automatic transaxle with the 3 bolts.
Figure 61 .
Torque: 64 N*m (653 kgf*cm, 47 ft*lbf)
© 2014 Toyota Motor Sales , USA
Page 30 of 50
@TOYOTA
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T-SB-0351-10
July 29, 2014
Page 31 of 50
Repair Manual Supplement: Transaxle Replacement
Repair Procedure : Installation (Contin ued)
5. Install the 4 wire harness clamp brackets to the
automatic transaxle with the 4 bolts .
Figure 62.
Torq ue: 8.4 N*m (86 kgf*cm , 74 in *lbf)
6. Install the flexible hose bracket sub-assembly.
Figure 63.
A. Install the flexible hose bracket sub-assembly
to the transaxle with the bolt.
Torque: 20 N*m (204 kgf*cm , 15 ft*lbf)
B. Install the breather plug hose to the flexible
hose bracket sub-assembly with the clip.
7. Install the Transmission Control Module (TCM) to
the transaxle and tighten the 2 bolts in the order
shown in the illustration .
Figure 64.
..------------------.
Torque : 11 N*m (112 kgf*cm, 8 ft*lbf)
© 2014 Toyota Motor Sales, USA
@ TOYOTA
T-SB-0351-10
Rev1
July 29, 2014
Page 32 of 50
Repair Manual Supplement: Transaxle Replacement
Repair Procedure: Installation (Continued)
8. Install the automatic transaxle assembly.
A. Apply clutch spline grease to the contact
surface between the crankshaft and torque
converter centerpiece.
Figure 65.
Clutch spline grease:
Toyota Genuine Clutch Spline Grease,
or equivalent
Maximum Amount:
1 g (0.0353 oz.)
8 . Confirm that the 2 knock pins are on the
transaxle contact surface of the engine block
before transaxle installation .
1
Drive Plate
2
3
Torque Converter Centerpiece
Figure 66.
..---------------------.
© 2014 Toyota Motor Sales , USA
T-SB-0351-10
Rev1
July 29, 2014
Repair Manual Supplement: Transaxle Replacement
Repair Procedure : Installation (Continued)
9. Install the lower (5) transaxle bolts.
Figure 67.
Keeping the engine and automatic transaxle
assembly in a horizontal position , align the knock
pins with each hole on the automatic transaxle
assembly and tighten the 5 bolts shown in the
illustration .
Bolt A:
Torque: 46 N*m (469 kgf*cm , 34 ft*lbf)
Bolt B:
Torque: 44 N*m (449 kgf*cm, 32 ft*lbf)
NOTICE
• Do NOT forcibly pry on the automatic
transaxle assembly.
• Check that the torque converter rotates.
• Confirm that the 2 knock pins are on the
transaxle contact surface of the engine
block before transaxle installation.
10. Lower the transmission jack away from the engine and transmission .
© 2014 Toyota Motor Sa les, USA
Page 33 of 50
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T-SB-0351-10
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Page 34 of 50
Repair Manual Supplement: Transaxle Replacement
Repair Procedure: Installation (Continued)
11 . Install the 6 drive plate and torque converter clutch setting bolts .
A. Using the SSTs, hold the crankshaft pulley.
Figure 68.
Crankshaft Pulley Holding Tool SST:
09213-54015
Companion Flange holding Tool SST:
09330-00021
Bolts-2 SST: 91551-80650
SSTs (Crankshaft Pulley Holding Tool,
Companion Flange holding Tool, and Bolts-2)
B. Apply a few drops of adhesive to the first 2
or 3 threads of the 6 drive plate and torque
converter clutch setting bolts.
Figure 69.
Adhesive : Toyota Genuine Adhesive 1324,
Three Bond 1324, or equivalent
1
© 2014 Toyota Motor Sales , USA
I
@TOYOTA
T-SB-0351-10
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July 29, 2014
Page 35 of 50
Repair Manual Supplement: Transaxle Replacement
Repair Procedure: Installation (Continued)
C. Install the 6 drive plate and torque converter
clutch setting bolts .
Figure 10.
~------------------.
Torque: 41 N*m (418 kgf*cm, 30 ft*lbf)
NOTICE
First install the black colored bolt, and then
the remaining 5 bolts.
'
..... .
"-:·
12. Install the flywheel housing under cover.
Figure 71 .
© 2014 Toyota Motor Sales , USA
'- ...
~
-
::-
.- .. _ .....
~-:.
.. ....., -
@ TOYOTA
T-SB-0351-10
Rev1
Page 36 of 50
July 29, 2014
Repair Manual Supplement: Transaxle Replacement
Repair Procedure: Installation (Continued)
13. Install the subframe using the Subframe Alignment Pins.
Subframe Alignment Pins SST: 00002-90080
A . Install the front frame assembly with the 9 nuts.
Front Side:
Torque: 52 N*m (531 kgf*cm, 38 ft*lbf)
RH & LH Sides:
Torque: 87 N*m (887 kgf*cm , 64 ft*lbf)
Figure 72.
1
2
I
Froot s;d,
3
RH Side
© 2014 Toyota Motor Sales, USA
I
LH Side
@TOYOTA
Rev1
T-SB-0351-10
July 29, 2014
Page 37 of 50
Repair Manual Supplement: Transaxle Replacement
Repair Procedure : Installation (Continued)
B. Install the 5 hole plugs.
Figure 73.
1
2
I
Front Side
.___
3 _.l._L_H_S_id_e- - - - - - - - - - - - '
_ RH Side
C. Install the power steering link assembly with
the 2 bolts and 2 nuts.
Figure 74.
,.....----------------.
Torque: 70 N*m (714 kgf*cm, 52 ft*lbf)
© 2014 Toyota Motor Sales, USA
@ TOYOTA
T-SB-0351-10
Rev1
Page 38 of 50
July 29, 2014
Repair Manual Supplement: Transaxle Replacement
Repair Procedure: Installation (Continued)
D. Install the frame side rail plates RH and LH
with the 4 bolts and 2 nuts.
Figure 75.
Nut A:
Torque: 85 N*m (867 kgf*cm, 63 ft*lbf)
Bolt B:
Torque: 32 N*m (329 kgf*cm, 24 ft*lbf)
A
Nut A
B
Bolt B
c
Nut C
D
Bolt D
E. Install the front suspension member brace rear RH and LH with the 4 bolts and 2 nuts.
Nut C:
Torque: 85 N*m (867 kgf*cm, 63 ft*lbf)
Bolt D:
Torque: 32 N*m (329 kgf*cm, 24 ft*lbf)
HINT
The Subframe Alignment Pins (SST: 00002-90080) will ensure all engine and transmission
mount studs have lined up with their corresponding holes.
14. Remove the secondary safety support straps.
© 2014 Toyota Motor Sales, USA
@TOYOTA
Rev1
T-SB -0351-10
July 29 , 2014
Page 39 of 50
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TSB/Document ID: T-SB-0351-10 R1
Replacement Service Bulletin Number:
MFR Communication Date: 2014-07-29
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
MFR Component System:
MFR Component Subsystem:
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