NHTSA ID Number: 10060805
Manufacturer Communication Number: T-SB-0351-10 R1
TSB/Document Date: 2016-03-31
Summary
SUMMARY TO BE PROVIDED ON A FUTURE DATE.
Repair Manual Supplement: Transaxle Replacement
Repair Procedure: Installation (Continued)
15. Install the front stabilizer link assembly with the
Figure 76.
nut.
Torque: 74 N*m (755 kgf*cm , 55 ft*lbf)
HINT
If the ball joint turns together with the nut, use
a hexagon (6 mm) wrench to hold the stud.
16. Install the front exhaust pipe assembly back onto the vehicle .
A. Install 2 new gaskets to the front exhaust pipe
assembly and center exhaust pipe assembly.
Figure 77.
~------------------.
© 2014 Toyota Motor Sa les, USA
@TOYOTA
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July 29, 2014
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Repair Manual Supplement: Transaxle Replacement
Repair Procedure: Installation (Continued)
B. Install the front exhaust pipe with the 2 nuts to the exhaust manifold converter sub-assembly.
Torque: 55 N*m (561 kgf*cm , 40 ft*lbf)
C. Install the front exhaust pipe with the 2 nuts and 2 bolts to the center exhaust pipe assembly.
Torque: 49 N*m (500 kgf*cm, 36 ft*lbf)
D. Install the bracket with the 2 nuts.
Torque: 33 N*m (337 kgf*cm , 24 ft*lbf)
E. Install the support bracket with the 2 bolts.
Figure 78.
Torque: 33 N*m (337 kgf*cm, 24 ft*lbf)
F. Connect the connector.
Figure 79.
© 2014 Toyota Motor Sales, USA
Rev1
T-SB-0351-10
July 29, 2014
Repair Manual Supplement: Transaxle Replacement
Repair Procedure: Installation (Continued)
17. Install the front drive shaft assembly LH .
Figure 80.
A. Coat the spline of the inboard joint shaft
assembly with ATF.
B. Align the shaft splines and install the drive
shaft assembly LH with a brass bar and
hammer.
NOTICE
• Set the shaft snap ring with the opening
side facing down.
• Be careful NOT to damage the drive shaft
dust cover, boot, or oil seal.
• Move the drive shaft assembly while
keeping it level.
18. Install the front drive shaft assembly RH.
Figure 81 .
A. Coat the spline of the inboard joint shaft
assembly with ATF.
B. Install the front drive shaft assembly RH .
C. Using a screwdriver, install a new bearing
bracket hole snap ring.
D. Install a new bolt.
Torque: 32 N*m (330 kgf*cm, 24 ft*lbf)
NOTICE
• Do NOT damage the boot and oil seal.
• Move the drive shaft assembly while
keeping it level.
© 2014 Toyota Motor Sales, USA
Page 41 of 50
@TOYOTA
Rev1
T-58-0351-10
July 29, 2014
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Repair Manual Supplement: Transaxle Replacement
Repair Procedure: Installation (Continued)
19. Install the front axle assembly.
Figure 82.
Align the matchmarks and install the front drive
shaft assembly to the front axle hub sub-assembly.
1
20 . Install the front suspension lower No. 1 arm .
I
Matchmarks
Figure 83.
Install the lower ball joint to the front suspension
lower No. 1 arm with the bolt and 2 nuts.
Torque: 75 N*m (765 kgf*cm , 55 ft*lbf)
21. Install the front axle hub nut.
Figure 84.
A. Clean the threaded parts on the drive shaft
and axle hub nut using a non-residue solvent.
8 . Using a socket wrench (30 mm) and applying
the brakes, install a new front axle hub nut.
Torque: 294 N*m (3,000 kgf*cm, 217 ft*lbf)
C. Using a chisel and hammer, stake the front
axle hub nut.
22 . Install the front wheels .
23 . Install the front wheel opening extension pad LH .
© 2014 Toyota Motor Sales, USA
@TOYOTA
Rev1
T-SB-0351-1 O
July 29, 2014
Repair Manual Supplement: Transaxle Replacement
Repair Procedure: Installation (Continued)
24 . Install the engine under cover LH .
25 . Install the front wheel opening extension pad RH .
26 . Install the front fender apron seal LH .
27. Install the front fender apron seal RH .
28 . Remove the Engine Support Bar.
29 . Install the upper (4) transaxle bolts
Figure 85.
Bolt A:
Torque: 64 N*m (653 kgf*cm , 47 ft*lbf)
Bolt B:
Torque: 46 N*m (469 kgf*cm, 34 ft*lbf)
NOTICE
• Do NOT forcibly pry on the automatic
transaxle assembly.
• Check that the torque converter rotates.
30 . Install the transmission oil cooler.
Figure 86.
A. Install the transmission oil cooler to the front
engine mounting bracket with the 3 bolts.
Torque: 12 N*m (122 kgf*cm, 9 ft*lbf)
B. Connect the No. 1 oil cooler outlet hose and
No. 1 oil cooler inlet hose.
© 2014 Toyota Motor Sales, USA
Page 43 of 50
@TOYOTA
T-SB-0351-10
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July 29 , 2014
Repair Manual Supplement: Transaxle Replacement
Repair Procedure: Installation (Continued)
31 . Connect the transmission control cable assembly.
Figure 87 .
.---~~~~~~~~~~~~~~---.
Install a new clip and nut, and connect the cable
to the transaxle.
Torque : 13 N*m (130 kgf*cm , 9 ft*lbf)
32 . Connect the engine wire.
A. Install the positive(+) cable with the nut and
2 clamps.
Figure 88.
Torque: 9.8 N*m (100 kgf*cm, 87 in*lbf)
B. Install the air cleaner bracket with the 2 bolts.
Figure 89.
Torque: 7.8 N*m (80 kgf*cm , 69 in*lbf)
/-: r
I
© 2014 Toyota Motor Sales, USA
@TOYOTA
T-58-0351-10
Rev1
July 29 , 2014
Repair Manual Supplement: Transaxle Replacement
Repair Procedure : Installation (Continued)
C. Connect the ground cable with the bolt.
Figure 90.
Torque : 8.4 N*m (86 kgf*cm, 74 in*lbf)
D. Connect the ground cable with the bolt.
Figure 91 .
Torque: 8.4 N*m (86 kgf*cm, 74 in*lbf)
33 . Install the starter assembly.
A. Install the starter assembly with the 2 bolts.
Figure 92.
Torque: 37 N*m (377 kgf*cm, 27 ft*lbf)
© 2014 Toyota Motor Sales, USA
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T-SB-0351-10
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Repair Manual Supplement: Transaxle Replacement
Repair Procedure: Installation (Continued)
B. Connect the wire harness to terminal 30 and
install the nut. Then attach the terminal cap.
Figure 93.
Torque: 9.8 N*m (100 kgf*cm , 87 in*lbf)
r· .=;
I
~
~
C. Connect the terminal 50 connector to the starter assembly.
34. Install the air cleaner case sub-assembly.
Figure 94.
A. Install the air cleaner case with the 3 bolts .
Torque: 5.0 N*m (51 kgf*cm , 44 in *lbf)
B. Connect the wire harness clamp.
35 . Install the air cleaner cap sub-assembly.
A. Connect the air cleaner cap sub-assembly with
the hose clamp.
Figure 95.
~--------------~
© 2014 Toyota Motor Sales, USA
@TOYOTA
T-SB-0351-10
Rev1
July 29 , 2014
Page 47 of 50
Repair Manual Supplement: Transaxle Replacement
Repair Procedure: Installation (Continued)
B. Connect the hose with the hose clamp.
Figure 96.
C. Engage the hose with the hose clamp.
Figure 97.
D. Connect the vacuum switching valve connector Figure 98.
and 2 hoses.
.-------------------.
© 2014 Toyota Motor Sales, USA
T-SB-0351-10
Rev1
July 29, 2014
Repair Manual Supplement: Transaxle Replacement
Repair Procedure: Installation (Continued)
E. Connect the mass air flow meter connector
and wire harness clamp to the air cleaner cap
sub-assembly.
'
Figure 99.
F. For PZEV vehicles: Connect the hose and
Figure 100.
engage the hose to the clips on the air cleaner
hose.
G. Install the air cleaner cap sub-assembly with
the 2 bolts.
Figure 101 .
Torque: 5.0 N*m (51 kgf*cm, 44 in*lbf)
© 2014 Toyota
Motor Sales , USA
Page 48 of 50
@TOYOTA
Rev1
T-SB-0351-10
July 29 , 2014
Page 49 of 50
Repair Manual Supplement: Transaxle Replacement
Repair Procedure: Installation (Continued)
36 . Install the inlet air cleaner assembly with the
2 bolts .
Figure 102.
Torque : 5.0 N*m (51 kgf*cm , 44 in *lbf)
37 . Fit the 3 retainers and install the No. 1 engine
cover sub-assembly.
Figure 103.
38 . Install the battery.
Figure 104.
A. Install the battery and battery tray.
B. Install the battery clamp with the bolt and nut.
..
. ..- : ~~-
·:...:..
Bolt:
Torque: 9.0 N*m (92 kgf*cm, 80 in*lbf)
........
'
I
Nut:
Torque: 3.5 N*m (36 kgf*cm, 31 in*lbf)
C. Connect the battery terminals.
Torque: 6.9 N*m (70 kgf*cm, 61 in*lbf)
39 . Fill transmission to correct level with transaxle fluid using the Transmission Fill System .
Transmission Fill System SST: 00002-11100-02
40 . Check for exhaust leaks.
© 2014 Toyota Motor Sales, USA
-.
@TOYOTA
T-SB-0351-10
Rev1
July 29, 2014
Repair Manual Supplement: Transaxle Replacement
Repair Procedure: Installation (Continued) ·
41 . Check for fluid leaks.
42 . Check shift lever position .
43 . Install the engine under covers.
44 . Re-initialize auto-power windows and moon roof (if equipped) .
45 . Test drive vehicle, insuring proper operation.
46 . Adjust wheel alignment as needed .
© 2014 Toyota Motor Sales , USA
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TSB/Document ID: T-SB-0351-10 R1
Replacement Service Bulletin Number:
MFR Communication Date: 2014-07-29
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
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