NHTSA ID Number: 10059268
Manufacturer Communication Number: SB-080115
TSB/Document Date: 2016-02-24
Summary
THIS CONTAINS AN OWNERS NOTIFICATION LETTER. SELECT DOCUMENT SEARCH BUTTON BELOW. HONDA NEWS LETTER REGARDING REPLACEMENT/INSPECTION OF STARTER RELAY SWITCH AFFECTING MOTORCYCLES
AND INFORMING CUSTOMERS THAT THEIR MOTORCYCLE
/SCOOTER IS BEING RECALLED DUE TO A SAFETY DEFECT. *CN
JH2RC530*EK600004 thru
JH2RC530*EK600381
AC
JH2RC531*EK600001 thru
JH2RC531*EK600039
A
JH2RC537*EK400004 thru
JH2RC537*EK400845
AC
JH2RC538*EK400001 thru
JH2RC538*EK400105
A
JH2RC537*FK500001 thru
JH2RC537*FK502563
AC
JH2RC538*FK500001 thru
JH2RC538*FK500337
A
JH2RC534*EK700001 thru
JH2RC534*EK700282
AC
JH2RC535*EK700001 thru
JH2RC535*EK700029
AC
JH2RC53G*EK200001 thru
JH2RC53G*EK200019
2014
CTX700
2015
2014
CTX700D
2015
CTX700N
CTX700ND
2015
2015
2014
NC700X
2015
2014
NC700XD
2015
NC700JD
2014
VT750C
2015
VT750CA
NEW
2014
VT750CS
VT750C2
2014
2014
VT750C2B
2015
VT750C2F
NEW
VT750C2S
2014
2014
* Denotes check digit.
NEW
VT750CS and VT750C2S are not affected by this recall.
©2015 American Honda Motor Co., Inc. – All Rights Reserved
3 of 12
MULTI-MODEL: STARTER RELAY SWITCH #1
REVISED: AUGUST 2015
Model
ST1300PA
Model Year
Type
VIN Range
2013
AC
JH2SC515*DK100048 thru JH2SC515*DK100106
2014
AC
JH2SC515*EK200003 thru JH2SC515*EK200141
2015
AC
JH2SC515*FK300001 thru JH2SC515*FK300181
3A
JH2SC61N*EK200004 thru JH2SC61N*EK200647
AC
JH2SC611*EK400001 thru JH2SC611*EK400035
3A
JH2SC61N*FK300001 thru JH2SC61N*FK300319
4A
JH2SC61P*FK100001 thru JH2SC61P*FK100416
5AC
JH2SC61V*FK100001 thru JH2SC61V*FK100036
AC
JH2SC611*FK500001 thru JH2SC611*FK500213
2014
AC
JH2SC618*EK300001 thru JH2SC618*EK300018
2015
2AC
JH2SC618*FK400001 thru JH2SC618*FK400018
A
JH2SC660*EK400004 thru JH2SC660*EK400233
AC
JH2SC661*EK400001 thru JH2SC661*EK400011
A
JH2SC660*FK500001 thru JH2SC660*FK500838
AC
JH2SC661*FK500001 thru JH2SC661*FK500044
2014
AC
JH2SC665*EK200001 thru JH2SC665*EK200007
2015
AC
JH2SC665*FK300001 thru JH2SC665*FK300018
A
JH2SC667*EK400004 thru JH2SC667*EK400465
AC
JH2SC668*EK400001 thru JH2SC668*EK400025
A
JH2SC667*FK500001 thru JH2SC667*FK500826
AC
JH2SC668*FK500001 thru JH2SC668*FK500057
2014
AC
JH2SC66J*EK300001 thru JH2SC66J*EK300015
2015
AC
JH2SC66J*FK400001 thru JH2SC66J*FK400017
2014
VT1300CX
2015
VT1300CXA
2014
VT1300CR
2015
VT1300CRA
2014
VT1300CT
2015
VT1300CTA
* Denotes check digit.
DEALER INVENTORY
Do not sell any un-repaired units.
According to federal law, any affected units in
your new inventory cannot be sold or leased
until they are inspected or repaired with a
replacement starter relay switch, and Honda![]()
policy prohibits the sale of new or used unrepaired units. To identify affected units in your
inventory, refer to Unit Information and your
eResponsibility Report on iN. Then proceed
with the REPAIR VERIFICATION section of this
Service Bulletin.
REPAIR VERIFICATION
Before you begin the Inspection Procedure,
check if the inspection/repair has been per4 of 12
formed on the unit. Some units within the
affected VIN range may have been factoryrepaired. See the IDENTIFICATION section of
this Service Bulletin for punch mark locations.
• If there is a punch mark:
- No further action is necessary
• If there is no punch mark:
- You must proceed with the INSPECTION
PROCEDURE section of this Service
Bulletin.
INSPECTION PROCEDURE
Service Manual![]()
To complete the Inspection Procedure use the
model specific Service Manual
. Service Manuals
are also available on iN HISP by following
the path below and typing in the VIN or select©2015 American Honda
Motor Co., Inc. – All Rights Reserved
MULTI-MODEL: STARTER RELAY SWITCH #1
REVISED: AUGUST 2015
ing the model and year, and selecting Service
Manual from the Select Subject drop down list.
Decoding the Lot Number
SERVICE > Service Publications > HISP
Inspection Procedure
1. Refer to the BATTERY/CHARGING SYSTEM section of the Service Manual
and
disconnect the battery negative (-) cable.
2. Refer to the ELECTRIC STARTER section of
the Service Manual
and locate the starter
relay switch.
3. Inspect the four character lot number on
the underside of the starter relay switch as
shown and record it on the R/O.
LOT NUMBER
On bottom of relay switch.
NO GOOD Lot Numbers
3I19
through 4I01
(Parts manufactured from September 19,
2013 through September 1, 2014)
NEW
Any lot number within the NO GOOD
range is potentially defective (unless
marked OK) and must be replaced. Any lot
number outside that range is OK.
NOTE: There may be OK parts on affected units.
If there is a yellow “OK” mark nearby the lot
number, no further action is necessary. Honda![]()
has factory-inspected many starter relay switches
within the NO GOOD lot range and determined
that they are good (not defective). Affected vehicles with OK parts have been punch marked per
the IDENTIFICATION section of this bulletin.
4. Determine if the lot number is within the
range of NO GOOD starter relay switches
by comparing the lot number to the information below:
Reading the Lot Number
©2015 American Honda
Motor Co., Inc. – All Rights Reserved
• If the starter relay switch is OK:
- Reinstall the relay switch and then connect the battery negative (-) cable.
- Proceed to the IDENTIFICATION section
of this bulletin, follow the instructions
for the model at hand and apply the
punch mark to the unit.
- File a warranty claim using the chart in
the CLAIM and PARTS INFORMATION
section of this bulletin.
• If the starter relay switch is NO GOOD:
- Proceed to the REPAIR PROCEDURE
section of this bulletin.
5 of 12
MULTI-MODEL: STARTER RELAY SWITCH #1
REVISED: AUGUST 2015
REPAIR PROCEDURE
IDENTIFICATION
Proceed with this section only after determining that the starter relay switch requires
replacement, as shown in the INSPECTION
PROCEDURE.
After you have completed the inspection
(starter relay switch OK) or inspection/repair
procedure (stater relay switch replaced),
find the affected model below and follow
the instructions.
1. Refer to the CLAIM and PARTS INFORMATION section of this bulletin to find the
correct replacement part number for the
model being repaired.
2. Refer to the ELECTRIC STARTER section of
the Service Manual
and remove the starter
relay switch.
NSS300/A
Place a punch mark after the last character of
the frame serial number, stamped on the rear
of the frame inside the luggage box as shown.
PUNCH MARK
FRAME SERIAL
NUMBER
3. Carefully inspect the starter relay switch
4P (Red) connector (wire harness side) for
any damage (melted, burned).
Inspect the connector.
CB300F
Place a punch mark on the frame, next to the
Safety Certification Label, nearby the VIN as
shown.
• If the connector is damaged, call TechLine for further instructions.
• If the connector is OK, proceed to Step 4.
4. Replace the starter relay switch with the
new part.
Make sure the 30 A (Green) fuse is
installed in the top of the relay switch
assembly. Do not use the 20 A or 15 A
fuses supplied in the repair parts kit.
SAFETY CERTIFICATION
LABEL
PUNCH MARK
5. Reconnect the battery negative (-) cable.
6. Confirm the repair by turning the ignition
switch to ON and starting the engine.
• If there is a problem, check that the correct starter relay switch repair kit was
used.
7. Proceed to the IDENTIFICATION section of
this bulletin.
6 of 12
©2015 American Honda
Motor Co., Inc. – All Rights Reserved
MULTI-MODEL: STARTER RELAY SWITCH #1
REVISED: AUGUST 2015
CRF250L*, CBR300R/RA, CBR600RR/RA
Place a punch mark after the last character of
the stamped frame serial number as shown.
CBR500R/RA
Place a punch mark on the engine before the
first character of the engine number as shown.
PUNCH MARK
FRAME SERIAL
NUMBER
PUNCH MARK
MLHNC510XXXXXXXXX
*CRF250L Repair Verification: Some units may
have the punch mark before the first character of
the frame serial number.
CB500F/FA
Place a punch mark on the frame, next to the
Safety Certification Label, nearby the VIN as
shown.
ENGINE NUMBER
CBR650F/FA*
Place a punch mark on the frame, next to the
Safety Certification Label, nearby the VIN as
shown.
PUNCH MARK
PUNCH MARK
SAFETY CERTIFICATION LABEL
SAFETY CERTIFICATION
LABEL
CB500X/XA
Place a punch mark on the frame, next to the
Safety Certification Label, nearby the VIN as
shown.
*CBR650F/FA Repair Verification: Some units
may have the punch mark after the last character of
the frame serial number.
ST1300PA
Place a punch mark on the frame at the top
edge of the frame serial number boss as shown.
FRAME SERIAL
NUMBER BOSS
PUNCH MARK
SAFETY CERTIFICATION
LABEL
©2015 American Honda Motor Co., Inc. – All Rights Reserved
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TSB/Document ID: SB-080115
Replacement Service Bulletin Number:
MFR Communication Date: 2015-08-01
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: EQUIPMENT
MFR Component System:
MFR Component Subsystem:
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