FSB-216-014 Service Bulletin/Repair Instructions

Field Service Bulletin

Trucks
Volvo Trucks North America

Greensboro, NC USA
Date
8.2014
SB-10056545-5289
Group
No.
Release
216 014 01
Page
1(20)
Twin Mass Flywheel Conversion

Transmission Removed

VN, VT
FSB 216-001, Twin Mass Flywheel Conversion

Transmission Removed

(August 2014)

This document provides the recommended procedure for converting the twin mass flywheel

to a single mass flywheel.
Parts Required:
•
Kit, Part Number 22318603
Note: Information is subject to change without notice.

Illustrations are used for reference only and can differ slightly from the actual vehicle being

serviced. However, key components addressed in this information are represented as

accurately as possible.
Service personnel: Please circulate, read and initial
Service

Manager
Warranty

Administrator
PV729-FSB216-001_V
Workshop

Foreman
Service Technicians
USA64148
Volvo Trucks North America

Field Service Bulletin
Date

8.2014
Group
No.
Release
216
014
01
Procedure

You must read and understand the precautions and guidelines in Service Information,

Function Group 4, “General Safety Practices, Transmission” before performing this

procedure. If you are not properly trained and certified in this procedure, ask your

supervisor for training before you perform it.
DANGER

Do not attempt to repair or service a vehicle without the proper training, tools and service

information. Failure to do so may result in component damage, serious injury or death.

1
CAUTION

To prevent distortion note the sequence of removal of all the fasteners and nuts.

Position the clutch alignment tool (Tool Number 9990024). Remove the fasteners and

nuts.
W4088519
A – Clutch Alignment Tool
Page

2(20)
Volvo Trucks North America

Field Service Bulletin
Date

8.2014
Group
No.
Release
216
014
01
2 Install the pressure plate tools.
W4088520
A – Fixture (Tool Number 9996857)

B – Retainer (Tool Number 9996896)

C – Support (Tool Number 9996996)

3 Remove the pressure plate.
W4088523
Page

3(20)
Volvo Trucks North America

Field Service Bulletin
Date

8.2014
Group
No.
Release
216
014
01
4 Remove the clutch disc.
W4088524
5 Disconnect the engine speed sensor.
W4088525
Page

4(20)
Volvo Trucks North America

Field Service Bulletin
Date

8.2014
Group
No.
Release
216
014
01
6 Remove the engine speed sensor.
W4088527
7 Turn the engine until the small hole in the washer plate is at the 12 o'clock position.
W2088706
Page

5(20)
Volvo Trucks North America

Field Service Bulletin
Date

8.2014
Group
No.
Release
216
014
01
8 Remove four bolts shown in illustration from flywheel.
W2088707
9 Install four special bolts from flywheel lifting kit (tool number J-49004) in flywheel.
W2088707
10 Remove all other bolts from flywheel.
Page

6(20)
Volvo Trucks North America

Field Service Bulletin
Date

8.2014
Group
No.
Release
216
014
01
11 Install lifting plate from flywheel lifting kit on flywheel.
W2088708
12 Install jack adapter from flywheel lifting kit on transmission jack.
W2088709
Page

7(20)
Volvo Trucks North America

Field Service Bulletin
Date

8.2014
13 Position jack adapter on flywheel lifting plate.
W2088710
14 Remove four special bolts from flywheel.
W2088711
Group
No.
Release
216
014
01
Page

8(20)
Volvo Trucks North America

Field Service Bulletin
Date

8.2014
Group
No.
Release
216
014
01
15
WARNING

The flywheel is heavy. Use a transmission jack and the flywheel lifting kit special tools to

lift the flywheel off of the engine to avoid serious personal injury and damage to

components.

Remove flywheel from flywheel housing.
W2088712
16 Remove two outer bolts from top of lifting plate. Position lifting eye from flywheel lifting kit

on lifting plate. Install two outer bolts through lifting eye into flywheel.

Note: Attach the lifting eye with the eye above the center of the flywheel.
W2088713
Page

9(20)
Volvo Trucks North America

Field Service Bulletin
Date

8.2014
Group
No.
Release
216
014
01
17 Position lifting chain and attach hook to lifting eye.

18 Remove the flange.
W2091428
19 Clean the crankshaft flange.
W4088531
20 Check the crankshaft seal for damage, corrosion or excessive wear. Replace if required.

21 Ensure that the flywheel guide pin is correctly inserted in the crankshaft.
Page

10(20)
Volvo Trucks North America

Field Service Bulletin
Date

8.2014
Group
No.

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