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NHTSA ID Number: 10056541

Manufacturer Communication Number: DD-14-TS-19

TSB/Document Date: 2014-12-23


Summary

DETROIT: WITH EXCEPTION OF P CLIP BOLT RETURN LINES ON TWO FILTER FUEL SYSTEM, THE HIGH PRESSURE FUEL PUMP TO FUEL RAIL ARE ONE TIME USE ONLY, AND NO LONGER REUSABLE. *PE


SB-10056541-8806
TO:

Service Locations

FROM:

Service Systems Development

SUBJECT:

DD Platform High Pressure Fuel Lines

No.: 14 TS-19
July 25, 2014

NOTE: This document supersedes 13 TS-21.
ISSUE
With the exception of the return lines P-clip bolt on the two-filter fuel system, the
components in the images below from the high pressure fuel pump to the fuel rail are no
longer reusable; they are ONE-time-use only.

REQUIRED ACTION
The high pressure fuel rail feed lines from the high pressure fuel pump to the fuel rail,
mounting bracket, P-clips, vibration dampers, return lines p-clip (three-filter fuel system
only), mounting bracket bolts, P-clip bolts, vibration damper bolts, and return lines P-clip
bolt (three-filter fuel system only) MUST be replaced if one of these parts are removed
from the engine during any repair.
Three-filter fuel system:
• Service kit P/N: A4710705935 contains all of the necessary parts to replace the
high pressure fuel rail feed lines on the EPA07/10 DD13 engines.
• Service kit P/N: A4720707932 contains all of the necessary parts to replace the
high pressure fuel rail feed lines on the EPA07/10 DD15/16 engines.
Two-filter fuel system:
• Service kit P/N: A4710706035 contains all of the necessary parts to replace the
high pressure fuel rail feed lines on the EPA10 and GHG14 DD13 engines.
• Service kit P/N: A4720708032 contains all of the necessary parts to replace the
high pressure fuel rail feed lines on the EPA10 and GHG14 DD15/16 engines.
• Service kit P/N: A4730704432 contains all of the necessary parts to replace the
high pressure fuel rail feed lines on the GHG14 DD15AT engines.
Additionally:
Reference 13 TS-5 for additional information on the differences between the two and
three fuel filter system.
The return lines P-clip is not removed on the two-filter fuel system.
The return lines P-clip bolt is reused in the two-filter fuel system.

14 TS-19

7/25/14

NOTICE:
DO NOT install bolts and fittings using power tools. All bolts and fittings MUST be
installed and tightened to specification using hand tools to prevent damage and possible
fuel leakage.

a) The graphic below illustrates the three-filter fuel system for DD15/16
engines with a serial number before 472901S0012796.

1.
2.
3.
4.
5.
6.

Mounting bracket
Mounting bracket bolts
Return lines P-clip and bolt
Vibration dampers and bolts
High pressure fuel feed lines
Vibration dampers and bolts

b) The graphic below illustrates the three-filter fuel system for DD15/16
engines with a serial number after 472901S0012796 and three-filter
fuel system for all the DD13 engines.

14 TS-19

7/25/14

1.
2.
3.
4.
5.
6.

Mounting bracket
Mounting bracket bolts
Return lines P-clip and bolt
Vibration dampers and bolts
High pressure fuel rail feed lines
P-clips and bolts

c) The graphic below illustrates the two-filter KM59 GEN1 fuel system
for the DD13/15/16 engines.

1.
2.
3.
4.
5.
6.

Return lines P-clip bolt (reused)
Mounting bracket
High pressure fuel rail feed lines
Mounting bracket bolts
P-clips and bolts
Vibration dampers and bolts

14 TS-19

7/25/14
d) The graphic below illustrates the two-filter KM63 GEN2 fuel system
for the DD15AT engine.

1.
2.
3.
4.
5.

Return lines P-clip bolt (reused)
Mounting bracket
High pressure fuel rail feed lines
Mounting bracket bolts
P-clips and bolts

Refer to the appropriate section of Power Service Literature for removal and
installation information.
CONTACT INFORMATION
Please contact the Detroit™ Customer Support Center at 800-445-1980 or email
[email protected] if you have any questions.

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TSB/Document ID: DD-14-TS-19

Replacement Service Bulletin Number:

MFR Communication Date: 2014-07-25

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: ENGINE AND ENGINE COOLING:ENGINE:DIESEL

MFR Component System:

MFR Component Subsystem:


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