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NHTSA ID Number: 10054662

Manufacturer Communication Number: FSB-20-76

TSB/Document Date: 2014-02-12


Summary

FREIGHTLINEReBay logo: A COOLANT LEAK HAS OCCUR, DUE TO CRACK IN COOLANT TUBE, CAUSING RADIATOR FAILURES. MODEL 108SD, 114SD. NO YEARS LISTED. *PE


2
2

3
4
5

05/24/2012

f200760

1. Bungee Cord

2. Condenser

Fig. 12, Securing the A/C Condenser

1

10/04/2012

f200756a

1. Lower Fan Shroud
2. Upper Fan Shroud
3. Push Fastener

4. Washer
5. Screw

Fig. 13, Fan Shroud Installation

33. Connect the transmission cooler lines.
34. Install the new upper radiator hose. See Fig. 7 for DDC engines or Fig. 8 for CumminseBay logo engines.
35. Install the new isolated radiator strut rods. See Fig. 18 for DDC engine installations, or Fig. 19 for CumminseBay logo
engine installations. Tighten the radiator strut rod fasteners at the radiator 55 to 65 lbf·ft (75 to 90 N·m), and
at the engine blockeBay logo 125 to 139 lbf·ft (171 to 188 N·m) for DDC engines, or 55 to 65 lbf·ft (75 to 90 N·m) for
CumminseBay logo engines.
36. Tighten the radiator mounting nuts 140 to 170 lbf·ft (190 to 230 N·m).

Page 6

FreightlinereBay logo Service Bulletin, December 2013

20-76

114SD Radiator Mounting, Update—EPA10
FLA COE
FLB COE
FLD Conventional
Business Class
FLC 112 Conventional

Century Class Conventional
Argosy COE
Cargo
Columbia

FreightlinereBay logo
Service Bulletin

122SD and Coronado
Business Class M2
Cascadia
> 108SD/114SD

4
1

1

2

1

3

10/16/2012

f200772

1. Clamp
2. Radiator Hose Elbow

3. Tube
4. Radiator Hose

1

Fig. 14, Lower Radiator Hose Installation, DDC Engines

2

4
4
5

3

5

10/16/2012

1.
2.
3.
4.
5.

f500411

Radiator
Lower Radiator Mounting Bracket, Right Side
Lower Radiator Mounting Bracket, Left Side
Washer
Nut
Fig. 15, Radiator Assembly Removal

37. Install the A/C condenser as follows.
37.1

Move the condenser into position and secure it temporarily. See Fig. 11.

37.2

Position the receiver-drier and upper A/C line on their respective brackets and install the mounting
nuts. See Fig. 10. Tighten the nuts 14 to 16 lbf·ft (19 to 22 N·m).

37.3

Tighten the condenser mounting nuts 112 to 144 lbf·in (1266 to 1627 N·cm).

37.4

Install the grille mounting brackets and baffle brackets.

38. Install the radiator baffles.
39. Install the grille.
40. Install the CAC plumbing at the turbocharger outlet and the CAC inlet and the CAC outlet and the engine
inlet. See Fig. 5 and Fig. 6.
41. Fill the cooling system following the procedures in the engine manufacturer’s service literature.

FreightlinereBay logo Service Bulletin, December 2013

Page 7

20-76

114SD Radiator Mounting, Update—EPA10

FreightlinereBay logo
Service Bulletin

FLA COE
FLB COE
FLD Conventional
Business Class
FLC 112 Conventional

1

Century Class Conventional
Argosy COE
Cargo
Columbia

122SD and Coronado
Business Class M2
Cascadia
> 108SD/114SD

2

3
10/16/2012

f500412

1. Fastener
2. Lower Isolated Radiator Mounting Bracket, Right
Side
3. Lower Isolated Radiator Mounting Bracket, Left
Side
Fig. 16, Lower Isolated Radiator Mounting Bracket
Installation

42. Install the hood. For instructions, see Group 88 of the 108SD/114SD Workshop Manual.
43. Install the bumper. For instructions, refer to Group 31 of the 108SD/114SD Workshop Manual.
44. Pressure check for coolant leaks. Repair as needed.
45. Drive the vehicle to get it up to operating temperature.
46. Check the transmission fluid level, and add fluid as needed.

Page 8

FreightlinereBay logo Service Bulletin, December 2013

20-76

114SD Radiator Mounting, Update—EPA10
FLA COE
FLB COE
FLD Conventional
Business Class
FLC 112 Conventional

Century Class Conventional
Argosy COE
Cargo
Columbia

FreightlinereBay logo
Service Bulletin

122SD and Coronado
Business Class M2
Cascadia
> 108SD/114SD

7

6

9 7
7
8

3

A
1 2
B

7

7
8

6
3

1

7
8
2
3

3

4

4
5

4

5

3

5

2

6
08/31/2012

f500401a

1. Radiator
2. Upper Isolator
3. Lower Radiator
Mount

4. Lower Isolator
5. Washer
6. Nut

5

1

4
11/08/2013

Fig. 17, Radiator Installation

1.
2.
3.
4.
5.

Strut Rod, RH
Strut Rod, RH Bias
Strut Rod, LH
Capscrew
Washer

f500407

6.
7.
8.
9.

Bolt
Washer
Nut
Bolt

Fig. 18, Isolated Radiator Strut Rod Installation, DDC
Engine

FreightlinereBay logo Service Bulletin, December 2013

Page 9

20-76
FreightlinereBay logo
Service Bulletin

114SD Radiator Mounting, Update—EPA10
FLA COE
FLB COE
FLD Conventional
Business Class
FLC 112 Conventional

Century Class Conventional
Argosy COE
Cargo
Columbia

122SD and Coronado
Business Class M2
Cascadia
> 108SD/114SD

9
1
2

5
1

4

3
8

5
3

6
2
5
7

5
7

10/28/2013

1. Strut Rod, RH
2. Strut Rod, RH Bias
3. Strut Rod, LH

f200825

4. Bolt
5. Washer

6. Bracket
7. Nut

Fig. 19, Isolated Radiator Strut Rod Installation, CumminseBay logo Engine

Page 10

FreightlinereBay logo Service Bulletin, December 2013

20-76

114SD Radiator Mounting, Update—EPA10
FLA COE
FLB COE
FLD Conventional
Business Class
FLC 112 Conventional

Century Class Conventional
Argosy COE
Cargo
Columbia

FreightlinereBay logo
Service Bulletin

122SD and Coronado
Business Class M2
Cascadia
> 108SD/114SD

Parts

123

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TSB/Document ID: FSB-20-76

Replacement Service Bulletin Number:

MFR Communication Date: 2013-12-01

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: ENGINE AND ENGINE COOLING:COOLING SYSTEM

MFR Component System:

MFR Component Subsystem:


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