Value in motion

SB-10045882-8791

SERVICE BULLETIN
TS-U08

CONTENTS

Contents

00.
01.
02.
03.
04.
05.
06.

Foreword................................................................................................................................................................................................. 2
Bulletin Information.......................................................................................................................................................................... 4
Tools.......................................................................................................................................................................................................... 5
Technical Instructions...................................................................................................................................................................... 6
Flat Rate Break Down....................................................................................................................................................................... 8
Affected Vehicle List......................................................................................................................................................................... 9
How to Claim over CATS............................................................................................................................................................... 11

TS-U08 / Rev. 00 / 22.08.12

TS| 1

00 FOREWORD

00 Foreword

1.
2.
3.

General Precautions...................................................................................................................................................................... 3
Symbol List......................................................................................................................................................................................... 3
Before Start of Work..................................................................................................................................................................... 3

3.1.

Mechanical Requested Dress Code.................................................................................................................................................. 3
Protect Seats when Mechanics Start Working............................................................................................................................... 3

3.2.

2|TS

TS-U08 / Rev. 00 / 22.08.12

Please read the rules in this Section carefully; to
avoid the risk of death, injury or property damage. Qualified and trained technicians should
use The Service Bulletin. Making repairs or service without the adequate training and using
inappropriate tools and equipment may cause
injury and could damage the bus. Some of the
procedures require specific tools designed for
specific purposes, so use the tools mentioned
in the manual when necessary.
Bus service and repair must be done correctly
following the instructions to ensure the safety
of the service technician and correct function
of the bus. If a part must be replaced, the same
part number or an equivalent part should be
used. Pay great attention to use a replacement
part of good quality.

2. S
ymbol List
Operating Instructions in this bulletin includes
the folowing symbols, warning words and signs:

CAUTION
This symbol is used in conditions which may cause damage or injury if necessary measures are not taken.

WARNING
This symbol is used in conditions which may cause severe damage or fatal injury if necessary measures are
not taken.

DANGER
This symbol is used to indicate danger.

VISUAL INSPECTION
12
9

This symbol is used to inform the user that a visual
inspection is necessary.

3
6

3. Before Start of Work
3.1. Mechanical Requested Dress Code
Always wear protective clothing. Do not
wear any damaged or loose-fitting clothing and remove jewelry before starting
the work. In case of long hair use hairnet.
The illustration below shows some of the
correct on incorrect clothing that should
been worn during work.
Sharp edges should be avoided e.g belts,
watches, necklaces to prevent catching
the vehicle.

1

WARNING
Dress correctly to avoid injury and damage to
the vehicle.

3.2. Protect Seats When
Mechanics Start Working
1. S eats, trimming, upholstery stuff and carpeting should be protected with appropriate coverings.
TS-U08 / Rev. 00 / 22.08.12

TS |3

00 FOREWORD

1. G
eneral Precautions

01 BULLETIN
INFORMATION

01 Bulletin Information

Bulletin Type.......................... Field Fix
Bulletin No............................. TS-U08
Bulletin Reference No........... 700001752
Rev No.................................... 00
Release Date.......................... 22.08.2012
Expiry Date........... ..................22.08.2013
Vehicle Model........................ TS 35
Flat Rate Code....................... TS-U08
Flat Rate Time........................ 35 Minutes.

CAUTION
After service bulletin application, send your
claim over CATS V2 within application
period. Refer to “How to Claim over CATS” page
for further information.

SUBJECT
Intercooler clamp torque value improvement.

SUMMARY
This bulletin is purposed to improve the torque value for intercooler clamp.

Prepared by...............Hakan Günerdem
Approved by..............Osman Dündar
Published by..............Beytullah Onat

Distribution to:

Dealer/Retailer

4 | TS

TEMSA After Sales Team

Authorised Service Centre

TS-U08 / Rev. 00 / 22.08.12

EW DRIVER

02 TOOLS

02 Tools

1.

General.................................................................................................................................................................................................6

2.

Tools......................................................................................................................................................................................................6

1. General
• If work is performed by people who do not have the necessary training to carry out the work or if this information
is handled carelessly or totally ignored, this may result in severe injury and/or death. In addition, serious damage
to the vehicle may occur.
• Always read the safety instructions in full before starting certain operations. The safety instructions stipulate
which aspects must be considered to achieve maximum safety. The information is given that is very important
for health and safety.
• Always work in adequately ventilated rooms with sufficient lighting, free from dirt and clutter. Never leave tools
or parts lying around, keep away from (high-) voltage sources that present a risk of short-circuiting. Always wear
protective clothing. Do not wear any damaged or loose-fitting clothing and remove jewelry before starting the
work. In case of long hair use hairnet.
• Tool list below is a recommended list. It is not a must to use the exact same tools.

2. Tools (Recommended)

IMPACT WRENCHES
Air Tool

ET

TS-U08 / Rev. 00 / 22.08.12

TS | 5

03 TECHNICAL
INSTRUCTIONS

03 Technical Instructions

1. Open the rear engine lid.

Photo 1

2. Intercooler clamp should be retightened
with torque value, 11 Nm.

Tightening torque for
clamp is 11 Nm.
Photo 2

6 | TS

TS-U08/ Rev. 00 / 22.08.12

03 TECHNICAL
INSTRUCTIONS
Tightening torque for
clamp is 11 Nm.

Photo 3

Tightening torque for
clamp is 11 Nm.

The intercooler clamp which
is unreachable from the rear
engine lid, should be serviced
from the bottom side of the
bus.

Photo 4

Photo 5
TS-U08 / Rev. 00 / 22.08.12

TS | 7

04 FLAT RATE
BREAK DOWN

04 Flat Rate Break Down

APPLICATION

min.

Step 1: Tooling preparation.

5

Step 2: Maintenance preparation.

5

Step 3: Tightening the clamps.
Step 4: Completing the modification.
Total Flat Rate:

8 |TS

TIME
hour

20
5
35 min.

TS-U08 / Rev. 00 / 22.08.12

05 AFFECTED
VEHICLE LIST

05 Affected Vehicle List

VIN.

COUNTRY

1

NLTRPPR70B1000005

USA

2

NLTRPPR70C1000006

3

VIN.

COUNTRY

27

NLTRPPR72C1000072

USA

USA

28

NLTRPPR72D1000087

USA

NLTRPPR70C1000023

USA

29

NLTRPPR72D1000090

USA

4

NLTRPPR70C1000037

USA

30

NLTRPPR73B1000001

USA

5

NLTRPPR70C1000040

USA

31

NLTRPPR73C1000002

USA

6

NLTRPPR70C1000054

USA

32

NLTRPPR73C1000016

USA

7

NLTRPPR70C1000068

USA

33

NLTRPPR73C1000033

USA

8

NLTRPPR70C1000071

USA

34

NLTRPPR73C1000047

USA

9

NLTRPPR70D1000086

USA

35

NLTRPPR73C1000050

USA

10

NLTRPPR71C1000001

USA

36

NLTRPPR73C1000064

USA

11

NLTRPPR71C1000015

USA

37

NLTRPPR73C1000078

USA

12

NLTRPPR71C1000029

USA

38

NLTRPPR73C1000081

USA

13

NLTRPPR71C1000032

USA

39

NLTRPPR73C1000095

USA

14

NLTRPPR71C1000046

USA

40

NLTRPPR73D1000082

USA

15

NLTRPPR71C1000063

USA

41

NLTRPPR74B1000007

USA

16

NLTRPPR71C1000077

USA

42

NLTRPPR74B1000010

USA

17

NLTRPPR71C1000080

USA

43

NLTRPPR74C1000008

USA

18

NLTRPPR71C1000094