NHTSA ID Number: 10045882
Manufacturer Communication Number: SB-TS-U08
TSB/Document Date: 2012-09-20
Summary
TEMSA
: INFORMATION PROVIDED REGARDING THE TORQUE VALUE FOR INTERCOOLER CLAMP IMPROVEMENT. MODEL TS-35. NO MODEL YEARS LISTED. *PE
Value in motion
SB-10045882-8791
SERVICE BULLETIN
TS-U08
CONTENTS
Contents
00.
01.
02.
03.
04.
05.
06.
Foreword................................................................................................................................................................................................. 2
Bulletin Information.......................................................................................................................................................................... 4
Tools.......................................................................................................................................................................................................... 5
Technical Instructions...................................................................................................................................................................... 6
Flat Rate Break Down....................................................................................................................................................................... 8
Affected Vehicle List......................................................................................................................................................................... 9
How to Claim over CATS............................................................................................................................................................... 11
TS-U08 / Rev. 00 / 22.08.12
TS| 1
00 FOREWORD
00 Foreword
1.
2.
3.
General Precautions...................................................................................................................................................................... 3
Symbol List......................................................................................................................................................................................... 3
Before Start of Work..................................................................................................................................................................... 3
3.1.
Mechanical Requested Dress Code.................................................................................................................................................. 3
Protect Seats when Mechanics Start Working............................................................................................................................... 3
3.2.
2|TS
TS-U08 / Rev. 00 / 22.08.12
Please read the rules in this Section carefully; to
avoid the risk of death, injury or property damage. Qualified and trained technicians should
use The Service Bulletin. Making repairs or service without the adequate training and using
inappropriate tools and equipment may cause
injury and could damage the bus. Some of the
procedures require specific tools designed for
specific purposes, so use the tools mentioned
in the manual when necessary.
Bus service and repair must be done correctly
following the instructions to ensure the safety
of the service technician and correct function
of the bus. If a part must be replaced, the same
part number or an equivalent part should be
used. Pay great attention to use a replacement
part of good quality.
2. S
ymbol List
Operating Instructions in this bulletin includes
the folowing symbols, warning words and signs:
CAUTION
This symbol is used in conditions which may cause damage or injury if necessary measures are not taken.
WARNING
This symbol is used in conditions which may cause severe damage or fatal injury if necessary measures are
not taken.
DANGER
This symbol is used to indicate danger.
VISUAL INSPECTION
12
9
This symbol is used to inform the user that a visual
inspection is necessary.
3
6
3. Before Start of Work
3.1. Mechanical Requested Dress Code
Always wear protective clothing. Do not
wear any damaged or loose-fitting clothing and remove jewelry before starting
the work. In case of long hair use hairnet.
The illustration below shows some of the
correct on incorrect clothing that should
been worn during work.
Sharp edges should be avoided e.g belts,
watches, necklaces to prevent catching
the vehicle.
1
WARNING
Dress correctly to avoid injury and damage to
the vehicle.
3.2. Protect Seats When
Mechanics Start Working
1. S eats, trimming, upholstery stuff and carpeting should be protected with appropriate coverings.
TS-U08 / Rev. 00 / 22.08.12
TS |3
00 FOREWORD
1. G
eneral Precautions
01 BULLETIN
INFORMATION
01 Bulletin Information
Bulletin Type.......................... Field Fix
Bulletin No............................. TS-U08
Bulletin Reference No........... 700001752
Rev No.................................... 00
Release Date.......................... 22.08.2012
Expiry Date........... ..................22.08.2013
Vehicle Model........................ TS 35
Flat Rate Code....................... TS-U08
Flat Rate Time........................ 35 Minutes.
CAUTION
After service bulletin application, send your
claim over CATS V2 within application
period. Refer to “How to Claim over CATS” page
for further information.
SUBJECT
Intercooler clamp torque value improvement.
SUMMARY
This bulletin is purposed to improve the torque value for intercooler clamp.
Prepared by...............Hakan Günerdem
Approved by..............Osman Dündar
Published by..............Beytullah Onat
Distribution to:
Dealer/Retailer
4 | TS
TEMSA After Sales Team
Authorised Service Centre
TS-U08 / Rev. 00 / 22.08.12
EW DRIVER
02 TOOLS
02 Tools
1.
General.................................................................................................................................................................................................6
2.
Tools......................................................................................................................................................................................................6
1. General
• If work is performed by people who do not have the necessary training to carry out the work or if this information
is handled carelessly or totally ignored, this may result in severe injury and/or death. In addition, serious damage
to the vehicle may occur.
• Always read the safety instructions in full before starting certain operations. The safety instructions stipulate
which aspects must be considered to achieve maximum safety. The information is given that is very important
for health and safety.
• Always work in adequately ventilated rooms with sufficient lighting, free from dirt and clutter. Never leave tools
or parts lying around, keep away from (high-) voltage sources that present a risk of short-circuiting. Always wear
protective clothing. Do not wear any damaged or loose-fitting clothing and remove jewelry before starting the
work. In case of long hair use hairnet.
• Tool list below is a recommended list. It is not a must to use the exact same tools.
2. Tools (Recommended)
IMPACT WRENCHES
Air Tool
ET
TS-U08 / Rev. 00 / 22.08.12
TS | 5
03 TECHNICAL
INSTRUCTIONS
03 Technical Instructions
1. Open the rear engine lid.
Photo 1
2. Intercooler clamp should be retightened
with torque value, 11 Nm.
Tightening torque for
clamp is 11 Nm.
Photo 2
6 | TS
TS-U08/ Rev. 00 / 22.08.12
03 TECHNICAL
INSTRUCTIONS
Tightening torque for
clamp is 11 Nm.
Photo 3
Tightening torque for
clamp is 11 Nm.
The intercooler clamp which
is unreachable from the rear
engine lid, should be serviced
from the bottom side of the
bus.
Photo 4
Photo 5
TS-U08 / Rev. 00 / 22.08.12
TS | 7
04 FLAT RATE
BREAK DOWN
04 Flat Rate Break Down
APPLICATION
min.
Step 1: Tooling preparation.
5
Step 2: Maintenance preparation.
5
Step 3: Tightening the clamps.
Step 4: Completing the modification.
Total Flat Rate:
8 |TS
TIME
hour
20
5
35 min.
TS-U08 / Rev. 00 / 22.08.12
05 AFFECTED
VEHICLE LIST
05 Affected Vehicle List
VIN.
COUNTRY
1
NLTRPPR70B1000005
USA
2
NLTRPPR70C1000006
3
VIN.
COUNTRY
27
NLTRPPR72C1000072
USA
USA
28
NLTRPPR72D1000087
USA
NLTRPPR70C1000023
USA
29
NLTRPPR72D1000090
USA
4
NLTRPPR70C1000037
USA
30
NLTRPPR73B1000001
USA
5
NLTRPPR70C1000040
USA
31
NLTRPPR73C1000002
USA
6
NLTRPPR70C1000054
USA
32
NLTRPPR73C1000016
USA
7
NLTRPPR70C1000068
USA
33
NLTRPPR73C1000033
USA
8
NLTRPPR70C1000071
USA
34
NLTRPPR73C1000047
USA
9
NLTRPPR70D1000086
USA
35
NLTRPPR73C1000050
USA
10
NLTRPPR71C1000001
USA
36
NLTRPPR73C1000064
USA
11
NLTRPPR71C1000015
USA
37
NLTRPPR73C1000078
USA
12
NLTRPPR71C1000029
USA
38
NLTRPPR73C1000081
USA
13
NLTRPPR71C1000032
USA
39
NLTRPPR73C1000095
USA
14
NLTRPPR71C1000046
USA
40
NLTRPPR73D1000082
USA
15
NLTRPPR71C1000063
USA
41
NLTRPPR74B1000007
USA
16
NLTRPPR71C1000077
USA
42
NLTRPPR74B1000010
USA
17
NLTRPPR71C1000080
USA
43
NLTRPPR74C1000008
USA
18
NLTRPPR71C1000094
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TSB/Document ID: SB-TS-U08
Replacement Service Bulletin Number:
MFR Communication Date: 2012-08-22
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
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