Value in motion

SB-10044446-7231

SERVICE BULLETIN
TS35-U06

CONTENTS

Contents

00.
01.
02.
03.
04.
05.

Foreword................................................................................................................................................................................................. 2
Bulletin Information.......................................................................................................................................................................... 4
Tools.......................................................................................................................................................................................................... 5
Parts List................................................................................................................................................................................................. 6
Technical Instructions...................................................................................................................................................................... 7
How to Claim over CATS............................................................................................................................................................... 18

TS35-U06 / Rev. 00 / 22.06.12

TS35 | 1

00 FOREWORD

00 Foreword

1.
2.
3.

General Precautions...................................................................................................................................................................... 3
Symbol List......................................................................................................................................................................................... 3
Before Start of Work..................................................................................................................................................................... 3

3.1.

Mechanical Requested Dress Code.................................................................................................................................................. 3
Protect Seats when Mechanics Start Working............................................................................................................................... 3

3.2.

2|TS35

TS35-U06 / Rev. 00 / 22.06.12

Please read the rules in this Section carefully; to
avoid the risk of death, injury or property damage. Qualified and trained technicians should
use The Service Bulletin. Making repairs or service without the adequate training and using
inappropriate tools and equipment may cause
injury and could damage the bus. Some of the
procedures require specific tools designed for
specific purposes, so use the tools mentioned
in the manual when necessary.
Bus service and repair must be done correctly
following the instructions to ensure the safety
of the service technician and correct function
of the bus. If a part must be replaced, the same
part number or an equivalent part should be
used. Pay great attention to use a replacement
part of good quality.

2. S
ymbol List
Operating Instructions in this bulletin includes
the folowing symbols, warning words and signs:

CAUTION
This symbol is used in conditions which may cause damage or injury if necessary measures are not taken.

WARNING
This symbol is used in conditions which may cause severe damage or fatal injury if necessary measures are
not taken.

DANGER
This symbol is used to indicate danger.

VISUAL INSPECTION
12
9

This symbol is used to inform the user that a visual
inspection is necessary.

3
6

3. Before Start of Work
3.1. Mechanical Requested Dress Code
Always wear protective clothing. Do not
wear any damaged or loose-fitting clothing and remove jewelry before starting
the work. In case of long hair use hairnet.
The illustration below shows some of the
correct on incorrect clothing that should
been worn during work.
Sharp edges should be avoided e.g belts,
watches, necklaces to prevent scatching
the vehicle.

1

WARNING
Dress correctly to avoid injury and damage to
the vehicle.

3.2. Protect Seats When
Mechanics Start Working
1. S eats, trimming, upholstery stuff and carpeting should be protected with appropriate coverings.
TS35-U06 / Rev. 00 / 22.06.12

TS35 |3

00 FOREWORD

1. G
eneral Precautions

01 BULLETIN
INFORMATION

01 Bulletin Information

Bulletin Type.......................... Field Fix
Bulletin No............................. TS35-U06
Bulletin Reference No........... 700001670
PQR Reference No................. 500000003514
Rev No.................................... 00
Release Date.......................... 22.06.2012
Expiry Date........... ..................22.06.2013
Vehicle Model........................ TS35 (EPA 10)
Flat Rate Code....................... SBU06
Flat Rate Time........................ 90 Minutes

CAUTION
After service bulletin application, send your
claim over CATS V2 within application
period. Refer to “How to Claim over CATS” page
for further information.

SUBJECT
Front Door Control Improvement _ Buzzer Sound Improvement.

SUMMARY
1-Customers can not use door control switch inside the bus when the ignition is
switched off or when ignition key switch is removed. This modification allows the use
of door control switch inside the bus when the ignition is off or the ignition key switch is
removed.
2-Flasher buzzer sound is changed by installing a new relay under dashboard.

Prepared by...............Metin Şengüneş
Approved by..............Osman Dündar
Published by..............Beytullah Onat

Distribution to:

Dealer/Retailer

4 |TS35

TEMSA After Sales Team

Authorised Service Centre

TS35-U06 / Rev. 00 / 22.06.12

02 TOOLS

02 Tools

1. GASOLINE
General.................................................................................................................................................................................................6
ACTIVATOR
PRIMER
RUBBER SUCTION
2.

Tools......................................................................................................................................................................................................6

1. General
• If work is performed by people who do not have the necessary training to carry out the work or if this information
is handled carelessly or totally ignored, this may result in severe injury and/or death. Inaddition, serious damage
CHOCK
to theRASPER
vehicle may occur.
GRINDERS
• Always read the safety instructions in full before starting certain operations. The safety instructions stipulate
which aspects must be considered to achieve maximum safety. The information is given that is very important
for health and safety.
• Always work in adequately ventilated rooms with sufficient lighting, free from dirt and clutter. Never leave tools
or parts lying around, keep away from (high-) voltage sources that present a risk of short-circuiting. Always wear
protective clothing. Do not wear any damaged or loose-fitting clothing and remove jewelry before starting the
SEALER
MACHINE
work.
In caseCUTTING
of long hair
use hairnet.
• Tool list below is a recommended list. It is not a must to use the exact same tools.

2. Tools (Recommended)
PLASTIC HAMMER

HAMMER

PHILIPS SCREW DRIVER

Screw Driver

TS35-U06 / Rev. 00 / 22.06.12

TS35 | 5

03 PARTS LIST

03 Parts List

Installed Part List

1

6 | TS35

Part No

Part Name

Qty.

RP254305Y

FRONT BODY MODIFICATION HARNESS (DOOR SW)

1

TS35-U06 / Rev. 00 / 22.06.12

04 TECHNICAL
INSTRUCTIONS

04 Technical Instructions

1. Turn off battery main switch and ignition
key switch.
2. Remove hazard switch.

Photo 1

Photo 2

Photo 3
TS35-U06 / Rev. 00 / 22.06.12

TS35 | 7

04 TECHNICAL
INSTRUCTIONS

Photo 4

Photo 5

3. Dismantle and cut terminal of red 13-01 cable
which is available in 3 and pin of hazard switch.

Photo 6

Photo 7

8 | TS35

TS35-U06 / Rev. 00 / 22.06.12

Photo 8

Photo 9

Photo 10

TS35-U06 / Rev. 00 / 22.06.12

TS35 | 9

04 TECHNICAL
INSTRUCTIONS

4.Put together two red 13-001 cables in a terminal
(from hazard connector and modification harness)
and connect these cables to 3nd pin of hazard
switch.

04 TECHNICAL
INSTRUCTIONS

Photo 11

5. Dismante and cut terminal of white 33-04 cable
which is available in 17th pin of hazard switch and
then put this 33-04 and other 33-04 together in a
terminal (other 33-04 which is available in modification
harness) and then connect this terminal into 17th pin
of hazard switch.

Photo 12

Photo 13

10 | TS35

TS35-U06 / Rev. 00 / 22.06.12

04 TECHNICAL
INSTRUCTIONS
Photo 14

6.Put together in a terminal cables below brown
cable in modification cable and brown cable in 10th
pin of hazard switch and blue cable with resistor
available in hazard switch and then connect this
terminal to 10th pin of hazard switch.

cut here

Photo 15

Photo 16

TS35-U06 / Rev. 00 / 22.06.12

TS35 | 11

04 TECHNICAL
INSTRUCTIONS

Photo 17

Resistor
Stays Here

Photo 18

Photo 19