After a preliminary review of consumer complaints and other information related to alleged defects, NHTSA obtains information from the manufacturer(including data on complaints, crashes, injuries, warranty claims, modifications, and part sales) and determines whether further analysis is warranted. If warranted, the investigator will conduct a more detailed and complete analysis of the character and scope of the alleged defect.
NHTSA Action Number: EA06009
Date Opened: 2006-06-06
Date Closed: 2007-11-09
Manufacturer’s Name: General Motors
, LLC
Component Description: ENGINE AND ENGINE COOLING
Recall Campaign: 07V519
Summary Description: TIMING CHAIN FAILURE - STALL
Summary
IN A NOVEMBER 7, 2007 LETTER, GENERAL MOTORS (GM) NOTIFIED ODI THAT IT HAD DETERMINED THAT A SAFETY DEFECT EXISTED IN CERTAIN MODEL YEAR (MY) 2001 SATURN L-SERIES VEHICLES EQUIPPED WITH THE 2.2L 4-CYLINDER (L61) ENGINE BUILT FROM NOVEMBER 2000 THROUGH FEBRUARY 2001.THE DEFECT COULD RESULT IN ENGINE STALL WHILE DRIVING WITH NO RESTART. GM WILL RECALL (07V-519) THE VEHICLES TO REPLACE THE TIMING CHAINS WITH REDESIGNED PARTS. DURING THIS ENGINEERING ANALYSIS GM AND ODI CONTACTED SATURN OWNERS THAT HAD WARRANTY WORK PERFORMED RELATED TO TIMING CHAIN REPLACEMENTS OR REPAIRS IN ORDER TO DETERMINE CERTAIN SAFETY CONSEQUENCES ASSOCIATED WITH TIMING CHAIN FAILURE.BASED ON ANALYSIS OF WARRANTY CLAIM VERBATIM TEXT FOR INDICATIONS OF STALL WHILE DRIVING (SWD) AND THE RESULTS FROM A SURVEY OF WARRANTY CLAIMS WITH AMBIGUOUS TEXT, GM ESTIMATED THAT 55% OF ALL TIMING CHAIN WARRANTY REPAIRS INVOLVED SWD INCIDENTS.ODI'S ANALYSIS ESTIMATED APPROXIMATELY 76% OF WARRANTY REPAIRS MAY HAVE INVOLVED A SWD.THE SURVEYS WERE ALSO USED TO ASSESS THE SAFETY CONSEQUENCES OF THE SWD INCIDENTS.THE CALLS FOUND THAT NONE OF THE VEHICLES THAT EXPERIENCING STALLS DUE TO TIMING CHAIN FAILURE COULD BE RESTARTED.INADDITION, APPROXIMATELY ONE-THIRD OF THE STALLS OCCURRED AT SPEEDS GREATER THAN 40 MPH AND ABOUT 20% INDICATED THAT THEY WERE NOT ABLE TO GET THE VEHICLE OUT OF TRAFFIC AFTER THE ENGINE DIED.GM'S STATISTICAL ANALYSES OF FAILURE DATA ESTIMATED STALL WHILE DRIVING RATES OF 1.7% AND 5.2% AT 3 AND 6 YEARS IN SERVICE.ODI'S ANALYSES ESTIMATED SLIGHTLY HIGHER RATES OF 2.3% AND 7.0% AT 3 AND 6 YEARS IN SERVICE. THIS ENGINEERING ANALYSIS IS CLOSED BASED ON GM'S RECALL.
NHTSA Action Number: EA06008
Date Opened: 2006-05-31
Date Closed: 2006-08-24
Manufacturer’s Name: Chrysler (FCA US, LLC)
Component Description: SUSPENSION:FRONT:CONTROL ARM:LOWER BALL JOINT
Recall Campaign: 06V288
Summary Description: FRONT SUSPENSION BALL JOINT SEPARATION
Summary
ON JANUARY 6, 2006, THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED A PRELIMINARY EVALUATION TO INVESTIGATE ALLEGED FRONT SUSPENSION LOWER BALL JOINT SEPARATIONIN CERTAIN MODEL YEAR (MY) 2004 JEEP LIBERTY VEHICLES.ODI SENT A LETTER TO THE MANUFACTURER ON FEBRUARY 7, 2006 REQUESTING INFORMATION ABOUT THESE AND OTHER JEEP LIBERTY VEHICLES.CONSEQUENTLY, THE INVESTIGATION WAS UPGRADED TO AN ENGINEERING ANALYSIS ON MAY 31, 2006 AND THE RANGE OF SUBJECT VEHICLES UNDER INVESTIGATION WAS EXPANDED TO INCLUDE ALL MY 2002-2006 JEEP LIBERTY VEHICLES.ODI IS AWARE OF 566 NON-DUPLICATIVE COMPLAINTS ALLEGING INVOLUNTARY FRONT SUSPENSION LOWER BALL JOINT SEPARATION IN THE SUBJECT VEHICLES.ODI IS ALSO AWARE OF ONE NON-INJURY CRASH AND THREE ALLEGED INJURY INCIDENTS (TWO CRASH INCIDENTS AND ONE NON-CRASH INCIDENT) RELATED TO THE ALLEGED DEFECT RESULTING IN MINOR INJURIES.THE COMPLAINT COUNTS REPORTED ABOVE ONLY INCLUDE THOSE MY 2002-03 LIBERTY VEHICLES WHERE THE ALLEGED BALL JOINT SEPARATION OCCURRED AFTER PRIOR RECALL REPAIRS WERE PERFORMED (SEE BELOW) OR IF THE VEHICLE WAS NOT INCLUDED IN THE PRIOR RECALL.THE MANUFACTURER CONDUCTED A PRIOR SAFETY RECALL (03V-460) TO ADDRESS THE SUBJECT ISSUE IN CERTAIN MY 2002-03 JEEP LIBERTY VEHICLES.ACCORDING TO DAIMLERCHRYSLER?S NOVEMBER 4, 2003, DEFECT INFORMATION REPORT (SUBMITTED IN ACCORDANCE WITH 49 CFR PART 573), ?THE CONSTANT TENSION LOWER CONTROL ARM BALL JOINTS MAY EXPERIENCE A LOSS OF LUBRICATION WHICH CAN LEAD TO CORROSION, ACCELERATED WEAR AND POSSIBLY SEPARATION FROM THE STEERING KNUCKLE.A CONSTANT TENSION BALL JOINT WHICH HAS SEPARATED FROM THE KNUCKLE MAY RESULT IN LOSS OF VEHICLE DIRECTIONAL CONTROL WITH MINIMAL ADVANCED WARNING.?HOWEVER, EVIDENCE INDICATES THAT SOME VEHICLES SERVICED UNDER RECALL 03V-460 CONTINUED TO EXPERIENCE INVOLUNTARY BALL JOINT SEPARATIONS.THE MANUFACTURER HAS MADE NUMEROUS CHANGES IN THE DESIGN, MATERIAL COMPOSITION, MANUFACTURE, QUALITY CONTROL, SUPPLY, AND INSTALLATION OF THE SUBJECT BALL JOINTS SINCE THE PRIOR SAFETY RECALL WAS INITIATED IN AN EFFORT TO IMPROVE PERFORMANCE WITH RESPECT TO SEALING, LUBRICATION, AND JOINT RETENTION CAPABILITY.BY LETTER DATED AUGUST 1, 2006, DAIMLERCHRYSLER CORPORATION HAS NOTIFIED THE AGENCY THAT IT WILL CONDUCT A SAFETY RECALL TO ADDRESS POTENTIALLY DEFECTIVE FRONT SUSPENSION LOWER CONTROL ARM BALL JOINTS IN APPROXIMATELY 826,687 MODEL YEAR 2002-2006 JEEP LIBERTY VEHICLES MANUFACTURED BETWEEN JANUARY 2, 2001 AND MARCH 15, 2006, INCLUDINGALL VEHICLES SUBJECT TO THE PRIOR RECALL.THE NHTSA CAMPAIGN NUMBER ASSIGNED TO THIS RECALL IS 06V-288 (DAIMLERCHRYSLER RECALL CAMPAIGN F23).DAIMLERCHRYSLER WILL REPLACE BOTH LEFT AND RIGHT FRONT SUSPENSION LOWER CONTROL ARM BALL JOINTS WITH IMPROVED COMPONENTS FREE OF CHARGE.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.
NHTSA Action Number: DP06001
Date Opened: 2006-05-24
Date Closed: 2007-02-08
Manufacturer’s Name: Bridgestone Americas Tire Operations
Component Description: TIRES:TREAD/BELT
Summary Description: TREAD SEPARATIONS
Summary
THE OFFICE OF DEFECTS INVESTIGATION (ODI) WAS PETITIONED TO OPEN A DEFECT INVESTIGATION INTO FIRESTONE STEELTEX TIRES MANUFACTUREDFROM 1999 THROUGH 2005 AT THE AIKEN, JOLIETTE, DECATUR AND MEXICO MANUFACTURING PLANTS.THE PETITIONERS ALLEGE THAT THESE TIRES CONTAIN SERIOUS SAFETY RELATED DESIGN AND MANUFACTURING DEFECTS THAT POSE A SIGNIFICANT RISK OF DEATH, SERIOUS INJURY AND PROPERTY DAMAGE. THE LATEST PETITION, DP06-001, MARKS THE FOURTH PETITION SUBMITTED BY THE PETITIONERS IN RELATION TO FIRESTONE STEELTEX TIRES. THE PRIOR PETITIONS (DP04-004/005 AND DP02-011) WERE DENIED BECAUSE NO DEFECT TRENDS WERE IDENTIFIED.IN DP06-001, VERY LITTLE NEW EVIDENCE WAS PROVIDED BY THE PETITIONERS TO HIGHLIGHT A SINGULAR CAUSE OR FAILURE MODE IN THE SUBJECT TIRES.THE PETITION PRIMARILY RESTATES ALLEGATIONS MADE IN PRIOR PETITIONS.ANALYSIS OF ODI'S VEHICLE OWNER QUESTIONNAIRE (VOQ) DATABASE,EWR DATA AND DATA REQUESTED BY ODI FROM FIRESTONE DID NOT REVEAL A DEFECT TREND IN STEELTEX TIRES AS A WHOLE OR IN A SPECIFIC STEELTEX TIRE LINE, SIZE OR MANUFACTURING PLANT.THE DATA INDICATES THAT STEELTEX TIRES ARE PERFORMING COMPARABLY TO PEER LIGHT TRUCK RADIAL TIRES OF OTHER MAJOR LIGHT TRUCK RADIAL TIRE MANUFACTURERS.ODI'S ANALYSIS INDICATES THAT IT IS UNLIKELY THAT NHTSA WOULD ISSUE AN ORDER FOR THE NOTIFICATION AND REMEDY OF A SAFETY-RELATED DEFECT IN THE SUBJECT FIRESTONE STEELTEX TIRES AT THE CONCLUSION OF THE INVESTIGATION REQUESTED IN THE PETITION. FURTHER EXPENDITURE OF ODI'S RESOURCES ON THIS MATTER IS NOT JUSTIFIED AT THIS TIME.ODI WILL CONTINUE TO MONITOR THE PERFORMANCE OF THE SUBJECT TIRES FOR INDICATIONS THAT A DEFECT TREND MAY BE DEVELOPING.PLEASE SEE THE PUBLIC FILE FOR DP06-001 FOR A MORE DETAILED ANALYSIS.
NHTSA Action Number: RQ06007
Date Opened: 2006-05-24
Date Closed: 2006-10-12
Manufacturer’s Name: MITSUBISHI CARIBBEAN
Component Description: SERVICE BRAKES, HYDRAULIC:FLUID
Summary Description: BRAKE BOOSTER ACCUMULATOR FAILURE
Summary
IN OCTOBER 2001, MITSUBISHI NOTIFIED THE AGENCY THAT IT WOULD CONDUCT A SAFETY RECALL (NHTSA RECALL NO. 01V-254) TO REMEDY A DEFECT CONDITION THAT COULD RESULT IN A LEAK OF PRESSURIZED NITROGEN GAS FROM THE HYDRAULIC BRAKE BOOSTER ACCUMULATOR IN APPROXIMATELY 39,000 MODEL YEARS (MY) 2001-2002 MITSUBISHI MONTERO VEHICLES PRODUCED FROM DECEMBER 12, 1999 THROUGH JUNE 20, 2001. ACCORDING TO MITSUBISHI, THE ACCUMULATOR THAT IS INSTALLED ON THE HYDRAULIC BRAKE BOOSTER MAY HAVE BEEN MANUFACTURED IMPROPERLY, WHICH OVER A PERIOD OF TIME MAY RESULT IN LEAKAGE OF THE PRESSURIZED NITROGEN GAS FROM INSIDE THE ACCUMULATOR. THE LOSS OF THIS GAS PRESSURE MAY RESULT IN AN ABNORMAL NOISE FROM THE LEFT SIDE OF THE DASH PANEL WHEN THE BRAKES ARE APPLIED, AND POSSIBLY A DELAYED FIRST TIME BRAKE BOOST ASSIST AFTER THE VEHICLE HAS BEEN PARKED FOR A PERIOD OF TIME.DURING RQ06-007, MITSUBISHI INDICATED THAT THE DECISION TO CONDUCT RECALL 01V-254 WAS BASED ON PROJECTED FAILURE RATES OF 36.5% WITHIN 2-YEARS OF SERVICE AND 100% IN THE FIRST 4-YEARS OF SERVICE. THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED RQ06-007 BASED ON SIX COMPLAINTS OF HYDRAULIC BRAKE BOOSTER ACCUMULATOR FAILURE IN THE APPROXIMATELY 23,335 MY 2002 MONTERO VEHICLES THAT WERE BUILT AFTER THE VEHICLES RECALLED IN 01V-254.ONE OF THE COMPLAINTS ALLEGED THAT THE FAILURE RESULTED IN A CRASH.DURING THE INVESTIGATION, ODI IDENTIFIED 20 CONSUMER COMPLAINTS AND 58 WARRANTY CLAIMS RELATED TO BRAKE BOOSTER ACCUMULATOR FAILURE IN THE SUBJECT VEHICLES, RESULTING IN A COMPLAINT RATE OF APPROXIMATELY 85 PER 100,000 VEHICLES AND A WARRANTY CLAIM RATE OF 0.25%.MITSUBISHI?S PROJECTED ACCUMULATOR FAILURE RATES AT 2- AND 4-YEARS IN SERVICE FOR THE SUBJECT VEHICLES WERE 0.5% AND 1.3% RESPECTIVELY AND ODI?S ANALYSES PRODUCED SIMILAR RESULTS.ODI?S INVESTIGATION FOUND THAT THE INCIDENTS OF INCREASED BRAKE PEDAL EFFORT TYPICALLY OCCURRED WITHIN THE FIRST FEW SECONDS AFTER THE ENGINE WAS STARTED AND WERE ACCOMPANIED BY NOISE ASSOCIATED WITH THE ACCUMULATOR CHARGING.ODI?S INVESTIGATION OF THE CRASH INCIDENT CONCLUDED THAT IT COULD NOT BE ATTRIBUTED TO THE ALLEGED DEFECT CONDITION.ODI ALSO COLLECTED AND ANALYZED DATA FOR POST-REMEDY ACCUMULATOR FAILURES IN VEHICLES THAT HAD THE 01V-254 REPAIRS COMPLETED.MITSUBISHI PROVIDED DATA DURING THE INVESTIGATION THAT INDICATED 95% OF THE RECALLED VEHICLES HAD RECEIVED THE RECALL REMEDY.FOR THESE VEHICLES, THERE WERE 14 COMPLAINTS AND 249 WARRANTY CLAIMS IDENTIFIED, RESULTING IN A COMPLAINT RATE OF 28 PER 100,000 VEHICLES AND A WARRANTY CLAIM RATE OF 0.64%.ANALYSIS OF THESE FAILURES SHOWED A DECLINING TREND WITH INCREASING VEHICLE AGE, WITH ALMOST HALF OF THE WARRANTY CLAIMS OCCURRING WITHIN THE FIRST 12-MONTHS AFTER RECEIVING THE RECALL REMEDY. DUE TO THE LOW FAILURE RATES, ABSENCE OF RELATED CRASHES, AND NO INDICATION OF INCREASING FAILURE TRENDS IN EITHER THE SUBJECT VEHICLES OR POST-REPAIR RECALL POPULATION THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL CONTINUE TO MONITOR COMPLAINTS AND OTHER INFORMATION RELATING TO THE ALLEGED DEFECT IN THE SUBJECT VEHICLES AND TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.
NHTSA Action Number: PE06020
Date Opened: 2006-05-23
Date Closed: 2006-10-05
Manufacturer’s Name: Yamaha Motor Corporation, USA
Component Description: FUEL SYSTEM, OTHER:FUEL INJECTION SYSTEM
Recall Campaign: 06V371
Summary Description: MOTORCYCLE STALLING
Summary
OPERATORS REPORT THE MOTORCYCLE STALLS WHEN ROLLING OFF THE THROTTLE (E.G., TIP-OUT STALL WHILE APPROACHING A STOP) ALLEGEDLY DUE TO A FAULTY THROTTLE POSITION SENSOR (TPS).TO CORRECT THIS CONDITION, YAMAHA IS RECALLING THE SUBJECT VEHICLES TO INSTALL AN IMPROVED TPS.
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- 【Extensive Compatibility】After the upgrade, the compatibility is wider and more accurate! HD601 heavy duty truck scanner supports all major truck models that comply with standard protocols (SAE J1939, SAE J1708, ISO 14230-4, ISO 15764-4 and ISO 9141-2, ISO 27145-4 and Euro6). Fits for Cummins, Paccar, Detroit, Perkins, Freightliner, International, Peterbilt, Ford, Class 4-Class 8 trucks, etc. It also check engine diagnosis on most cars, minivans and light trucks
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- WHY NEXAS NL102+ Diagnostic Tool: Compared with many other heavy duty truck scanner, NL102+ diagnostic tool has more comprehensive diagnostic capabilities, supporting all system diagnostics for all major trucks that comply with standard protocols and full OBD2 functionality. In addition to read/clear codes, displaying live data, it also supports retrieving vehicle information, freezing frames, and DTC lookup. NL102+ OBD2 scanner comes with 6-pin, 9-pin, 16-pin connectors are available to ensure compatibility with a wide range of trucks. You'll get f-ree updates for life, so you always have the latest diagnostic software in English, Spanish and French
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- Save Up to Hundreds Money for All Heavy Duty Trucks: NEXAS NL102+ diesel scan tool supports accurate full system scanning for all heavy-duty trucks that comply with standard protocols (J1587, J1939, and J1708). This includes vehicle systems such as the engine, transmission, instrument panel, drivetrain, brake system, suspension, ABS, ESP, EPS, fuel system, etc. The diagnostic scan tool communicates with the vehicle's computer to retrieve data stream information, allowing it to accurately pinpoint issues. This reduces the waste caused by blind part replacements, saving your time and hundreds or thousands of money
- All OBD2 Function & Battery Health Monitoring: Compared with other products on the market that only support partial OBD2 functions, this OBD2 scanner supports all OBD2 functions: read/clear codes, live data, freeze frame data, I/M readiness, EVAP test, on-board monitor, O2 sensor test, vehicle information, and DTC lookup, this providing more analysis basis for professional technicians. By regularly detecting the status of the vehicle battery with NL102+ OBD scan tool, it helps to take measures before the battery completely fails to avoid the situation that the vehicle suddenly fails to start. It can accurately diagnose the battery's condition thus saving on repair costs
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- 【Over 60 Service Reset Functions + Bi-Directional + ECU Coding 】This scan tool can support ECU Coding,60+ reset service functions like SAS/EPB/TPMS/DPF/Oil/Brake/ABS Bleed, Injector coding, etc.
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- 🚛OEM DPF Forced Regen & Cylinder Cutout Test & more - ANCEL X7 HD diesel scanner diagnostic tool not only supports DPF regeneration, DPF reset, DPF related information reset, DPR state reset, DPD forced regeneration etc, which helps you better solve the exhaust aftertreatment system problems, but also supports activate motor to do exhaust air in ABS Automatically. Moreover, it features TPMS activation, cylinder cut-off and learning functions.
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