Investigations List

After a preliminary review of consumer complaints and other information related to alleged defects, NHTSA obtains information from the manufacturer(including data on complaints, crashes, injuries, warranty claims, modifications, and part sales) and determines whether further analysis is warranted.  If warranted, the investigator will conduct a more detailed and complete analysis of the character and scope of the alleged defect.



NHTSA Action Number: PE07043

Date Opened: 2007-08-14

Date Closed: 2007-12-17

Manufacturer’s Name: REV Ambulance Group Orlando, Inc.

Component Description: ELECTRICAL SYSTEM:12V/24V/48V BATTERY:CABLES

Recall Campaign: 07V569

Summary Description: 400 AMP PRIMARY FUSE CORROSION


Summary

THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED THIS PRELIMINARY EVALUATION ON WHEELED COACH OUT OF CONCERN ABOUT A LOSS OF POWER TO THE INTERIOR/EXTERIOR LIGHTS (INCLUDING WARNING LIGHTS) AND EQUIPMENT IN THE PATIENT AREA OF THE AMBULANCE.AN APRIL 20, 2007 A CORRECTIVEACTION REQUEST WAS ISSUED BY WHEEL COACH CONCERNING CORROSION TO THE SUBJECT VEHICLES 400 AMP PRIMARY FUSE CIRCUIT.FAILURE OF THIS CIRCUIT RESULTS IN A LOSS OF POWER TO EMERGENCY EQUIPMENT INSIDE THE AMBULANCE BODY, AS WELL AS LOSS OF THE VEHICLE'S EMERGENCY LIGHTS.ODI WAS CONCERNED THAT THE APRIL 2007 CORRECTIVE ACTION REQUEST WAS INADEQUATE. ODI OPENED THIS INVESTIGATION AND DISCOVERED THAT ALL OF THE WARRANTY CLAIMS AND COMPLAINTS WERE LOCATED INSALT-BELT STATES.THE CORROSION TO THE FUSE BLOCK IS ATTRIBUTED TO ROAD SALT CHEMICALS USED DURING INCLEMENT WEATHER.ODI BELIEVES VOLTAGE TO THE PATIENT TRANSPORT MODULAR IS INHERENTLY CRITICAL TO THE AMBULANCE'S MISSION.FURTHERMORE, ODI BELIEVES THIS LOSS OF POWER REPRESENTS AN UNREASONABLE RISK TO MOTOR VEHICLE SAFETY FOR THIS APPLICATION, AS THE MISSION OF THE VEHICLE (AMBULANCE) IS COMPROMISED AND, THEREFORE,A SAFETY RECALL REMEDY IS APPROPRIATE. WITH WHEELED COACH'S SUBMITTAL OF A 573 LETTER, RECALLING ALL AMBULANCES IN 21 SALT BELT STATES (PLUS WASHINGTON DC) ,THIS INVESTIGATION IS CLOSED.ODI WILL CONTINUE TO MONITOR NON-SALT BELT STATES FOR ANY INDICATION THAT THE PROBLEM IS SPREADING TO THOSE REGIONS.

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NHTSA Action Number: EA07010

Date Opened: 2007-08-08

Date Closed: 2007-10-11

Manufacturer’s Name: ToyotaeBay Motor Corporation

Component Description: VEHICLE SPEED CONTROL:ACCELERATOR PEDAL

Recall Campaign: 07E082

Summary Description: UNWANTED ACCELERATION, FLOOR MAT


Summary

THE DRIVER SIDE FLOOR MAT WILL NOT INTERFERE WITH THE THROTTLE PEDAL IF PROPERLY SECURED USING THE RETAINING HOOKS PROVIDED BY TOYOTAeBay.HOWEVER, IF THE ALL WEATHER MAT IS UNSECURED AND MOVES FORWARD FROM ITS INTENDED POSITION IT CAN ENTRAP THE THROTTLE PEDAL AT THE FULLY OPEN POSITION AFTER IT HAS BEEN DEPRESSED.THIS CAN HAPPEN REGARDLESS OF WHETHER OR NOT ANOTHER MAT (CARPET) IS UNDERNEATH.WHEN THIS OCCURS, SOME OPERATORS REACT BY APPLYING THE BRAKE PEDAL MULTIPLE TIMES, DEPLETING THE BRAKING SYSTEM'S (VACUUM BASED) POWER ASSIST.STOPPING THE VEHICLE WITH UNASSISTED BRAKING WHILE THE THROTTLE IS FULLY OPEN REQUIRES SIGNIFICANT PEDAL FORCE, WHICH SOME OPERATORS DID NOT, OR WERE UNABLE TO, APPLY FOR THE REQUIRED DURATION.CONTINUED DRIVING IN THIS CONDITION RESULTS IN OVERHEATED BRAKES, WHICH FURTHER DIMINISHES THE BRAKING EFFECTIVENESS.SOME OPERATORS ATTEMPTED TO TURN THE VEHICLE OFF BY DEPRESSING THE ENGINE CONTROL BUTTON, HOWEVER THEY WERE UNAWARE THE BUTTON HAD TO BE DEPRESSED FOR THREE SECONDS TO STOP THE ENGINE WHEN THE VEHICLE IS IN MOTION; THIS FUNCTIONALITY WAS NOT EXPLAINED ADEQUATELY IN THE OWNER'S MANUAL.IN ODI INTERVIEWS, OWNER'S REPORTED THEY WERE UNAWARE THE ALL WEATHER MAT HAD THE POTENTIAL TO INTERFERE WITH THE THROTTLE PEDAL, ADVISING THAT THIS WAS NEVER PROPERLY EXPLAINED GIVEN THE SIGNIFICANT HAZARD IT REPRESENTED.OWNERS REPORTED SEVERAL EXPLANATIONS FOR WHY THE MAT WAS UNSECURED, INCLUDING THAT THE VEHICLE WAS DELIVERED IN THIS CONDITION (MOST COMMON REASON), OR THAT THEY HAD (UNWITTINGLY) INSTALLED THE MAT THEMSELVES, OR THAT ANOTHER PARTY, SUCH AS A CAR WASH ATTENDANT, HAD DISTURBED THE MAT WITHOUT THE OWNER'S KNOWLEDGE.ONE CONSUMER REPORTED THAT THEIR VEHICLE WAS DELIVERED WITHOUT THE RETAINING DEVICES INSTALLED.IN A SEPTEMBER 26, 2007 LETTER TO NHTSA, TOYOTAeBay INDICATED THAT THEY WOULD CONDUCT A SAFETY RECALL TO REPLACE THE ALL WEATHER MAT WITH A REDESIGNED MAT.ACCORDING TO TOYOTAeBay, THE NEW MAT DESIGN WILL REDUCE THE POTENTIAL FOR MAT INTERFERENCE WITH THE THROTTLE PEDAL.THE POPULATION NOTED ABOVE REPRESENTS THE NUMBER OF SUBJECT MATSTHAT HAVE BEEN SOLD IN THE UNITED STATES.SINCE TOYOTAeBay CANNOT IDENTIFY WHICH VEHICLES MAY HAVE THE SUBJECT MATS, THEY WILL SEND A LETTER TO ALL REGISTERED OWNERS OF THE SUBJECT VEHICLES (ESTIMATED 750K) ADVISING THEM OF THE CONCERN AND REMEDY.A COPY OF THAT LETTER WILL BE POSTED TO NHTSA'S WEB SITE UNDER RECALL 07E-082; IT CONTAINS A DESCRIPTION OF THE CONDITION AND THE ACTIONS AN OPERATOR SHOULD TAKE IN THE EVENT THROTTLE ENTRAPMENT OCCURS WHILE DRIVING.THE FATALITY INCIDENT NOTED ABOVE OCCURRED IN JULY 2007 AND WAS INVESTIGATED BY NHTSA'S SPECIAL CRASH INVESTIGATIONS OFFICE.IT HAS NOT BEEN REPORTED ON A VEHICLE OWNER QUESTIONNAIRE.THE OPERATOR REPORTEDLY TRAVELLED AT SPEEDS IN EXCESS OF 100 MPH FOR AN ESTIMATED EIGHT MILES ON AN INTERSTATE IN CALIFORNIA BEFORE IT STRUCK TWO OTHER VEHICLES.ONE OF THE STRUCK VEHICLES AND THE SUBJECT VEHICLE CAUGHT FIRE.THE OCCUPANT OF THE STRUCK VEHICLE DID NOT EVACULATE AND DIED AT THE SCENE.THE SUBJECT VEHICLE DRIVER SUFFERED A BROKEN BONE.THE CALIFORNIA HIGHWAY PATROL IS INVESTIGATING THE INCIDENT ALSO.ODI DID NOT ISSUE AN INFORMATION REQUEST LETTER DURING THIS INVESTIGATION.THE TOYOTAeBay REPORTS NOTED ABOVE WERE REPORTED DURING PRELIMINARY EVALUATION PE07-016 AND ARE CURRENT THROUGH APRIL 2007 FOR MY 2007 LEXUSeBay ES350 ONLY.ODI DOES NOT HAVE FIELD EXPERIENCE DATA FROM TOYOTAeBay FOR CAMRY VEHICLES.THROTTLE ENTRAPMENT DUE TO IMPROPERLY INSTALLED FLOOR MATS COULD BE A CONCERN IN ALL VEHICLES.THEREFORE, DRIVERS SHOULD ALWAYS ENSURE THEIR FLOOR MATS ARE PROPERLY AND SAFELY INSTALLED.THIS INCL

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NHTSA Action Number: PE07041

Date Opened: 2007-08-08

Date Closed: 2007-12-07

Manufacturer’s Name: ChryslereBay (FCAeBay US, LLC)

Component Description: FUEL SYSTEM, DIESEL

Recall Campaign:

Summary Description: DIESEL FUEL LEAK


Summary

OVERHEATING OF THE ELECTRICAL CONNECTOR AT THE FUEL HEATER ON THE FUEL FILTER / WATER SEPARATOR ASSEMBLY CAN CAUSE A FUEL LEAK THROUGH THE ELECTRICAL CONNECTION.OPERATORS REPORT THE SMELL OF DIESEL FUEL, SMOKE, DIFFICULTY STARTING AND/OR POOR ENGINE OPERATION.THE FUEL LEAKAGE IS REPORTED BY SOME OPERATORS AS SEEPAGE, WETNESS, SEVERAL DROPS, AND AN OZ PER MINUTE.EVIDENCE OF OVERHEATING OF THE CONNECTION WAS OBSERVED BY SOME OPERATORS AND REPORTED AS BURNED OR DISCOLORED ELECTRICAL CONNECTION AT THE FUEL HEATER.SEVEN OPERATORS REPORT SMELLING OR SEEING SMOKE.ONE REPORTED A VEHICLE ENGINE COMPARTMENT FIRE HOWEVER THE CAUSE OF THE FIRE WAS NOT IDENTIFIED, AND LINKAGE OF THE FIRE CAUSE TO THIS ISSUE IS NOT LIKELY TO BE ESTABLISHED.THE LOCATION OF THE FUEL FILTER / WATER SEPARATOR ASSEMBLY IS NOT NEAR THE LOCATION OF THE TURBO CHARGER WHICH IS LOCATED ON THE OPPOSITE SIDE OF THE ENGINE.THE TURBO CHARGER WOULD PRESENT A POTENTIALLY HOT SURFACE HOWEVER DUE TO THE LAYOUT OF THE ENGINE COMPARTMENT AND ITS COMPONENTS, DIESEL FUEL LEAKAGE FROM THE ELECTRICAL CONNECTION WOULD NOT LIKELY MIGRATE TO THE TURBO CHARGER.AT THIS TIME, A SAFETY-RELATED DEFECT TREND HAS NOT BEEN IDENTIFIED AND THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY DEFECT DOES NOT EXIST.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

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NHTSA Action Number: PE07040

Date Opened: 2007-08-07

Date Closed: 2007-11-27

Manufacturer’s Name: DucatieBay North America

Component Description: FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM

Recall Campaign: 07V450

Summary Description: MOTORCYCLE STALLING


Summary

EARLY PRODUCTION DUCATIeBay 1098 MODEL MOTORCYCLES ARE SUBJECT TO ENGINE STALLING, TYPICALLY WHEN THE ENGINE IS OPERATING IN THE UPPER LIMIT OF ITS ACCEPTABLE TEMPERATURE RANGE AND WHEN THE OPERATOR ROLLS OFF THE THROTTLE TO THE IDLE POSITION. ODI WAS AWARE OF NUMEROUS INSTANCES WHERE THIS HAS OCCURRED (THOUGH ONLY TWO OWNERS HAVE FORMALLY SUBMITTED REPORTS TO US) AND THAT DUCATIeBay HAS UNDERTAKEN AN ECU EXCHANGE PROGRAM TO ADDRESS THE ISSUE.SUBSEQUENTLY, AFTER OPENING THIS PE, DUCATIeBay ELECTED TO CONDUCT A SAFETY RECALL TO CORRECT THE ISSUE ON THE SUBJECT MOTORCYCLES.SINCE THE RECALL ADDRESSES ODI'S CONCERNS, ODI HAS DROPPED ITS REQUEST FOR INFORMATION SENT AUGUST 16, 2007.

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NHTSA Action Number: DP07001

Date Opened: 2007-07-30

Date Closed: 2007-12-05

Manufacturer’s Name: FordeBay Motor Company

Component Description: SEATS:FRONT ASSEMBLY:RECLINER

Recall Campaign:

Summary Description: SEATBACK RECLINE MECHANISM FAILURE


Summary

ON JUNE 29, 2007, NHTSA RECEIVED A PETITION FROM MR. RICHARD H. MCSWAIN OF MCSWAIN ENGINEERING INC., REQUESTING THAT THE AGENCY INVESTIGATE SEATBACK RECLINER FAILURE IN THE SUBJECT VEHICLES. THE PETITIONER IDENTIFIED A FAILURE MODE INVOLVING BYPASS OF THE SEATBACK STOP PIN WHICH COULD RESULT IN A FALSE OR PARTIAL ENGAGEMENT OF THE SECTOR AND PAWL TEETH, ALLOWING THE SEATBACK TO RECLINE IN A VEHICULAR COLLISION.ODI BELIEVES THAT THE ALLEGED FAILURE MODE MAY BE THE RESULT OF PROGRESSIVE WEAR AND TEAR OF THE SEATBACK STOP PIN, THE SEATBACK STOP, AND OTHER SEAT COMPONENTS IN VEHICLES THAT ARE, ON AVERAGE, 17 YEARS OLD.AVAILABLE DATA DO NOT SUGGEST THAT THIS HAS OCCURRED WITH A NOTABLE FREQUENCY. ODI REVIEWED ITS CONSUMER COMPLAINT DATA RECEIVED OVER THE LAST NINETEEN YEARS AND FOUND NO COMPLAINTS OF SEATBACK COLLAPSE (WITH OR WITHOUT A VEHICLE COLLISION) IN THE SUBJECT VEHICLES.CONSIDERING THE ADVANCED AGE OF THE SUBJECT VEHICLES, IT IS UNLIKELY THAT NHTSA WOULD ISSUE AN ORDER FOR THE NOTIFICATION AND REMEDY OF THE ALLEGED DEFECT AS DEFINED BY THE PETITIONER AT THE CONCLUSION OF THE INVESTIGATION REQUESTED IN THE PETITION.THE STATUTORY REQUIREMENT THAT THE MANUFACTURER PROVIDE A FREE REMEDY DOES NOT APPLY IF THE VEHICLE WAS BOUGHT BY THE FIRST PURCHASER MORE THAN 10 CALENDAR YEARS BEFORE AN ORDER IS ISSUED. THEREFORE, IN VIEW OF THE NEED TO ALLOCATE AND PRIORITIZE NHTSA'S LIMITED RESOURCES TO BEST ACCOMPLISH THE AGENCY'S SAFETY MISSION, THE PETITION IS DENIED.

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Technical Service Bulletins TSB’s List


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Complaints List



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