After a preliminary review of consumer complaints and other information related to alleged defects, NHTSA obtains information from the manufacturer(including data on complaints, crashes, injuries, warranty claims, modifications, and part sales) and determines whether further analysis is warranted. If warranted, the investigator will conduct a more detailed and complete analysis of the character and scope of the alleged defect.
NHTSA Action Number: PE09011
Date Opened: 2009-02-18
Date Closed: 2009-04-21
Manufacturer’s Name: Hyundai
Motor America
Component Description: SUSPENSION:FRONT:CONTROL ARM
Recall Campaign: 09V125
Summary Description: FRONT LOWER CONTROL ARMS RUSTING
Summary
ON APRIL 14, 2009, HYUNDAI MOTOR CORPORATION SUBMITTED TO ODI A DEFECT INFORMATION REPORT INDICATING THAT IT WOULD RECALL A SALT-BELT POPULATION OF APPROXIMATELY 155,317 MODEL YEAR (MY) 2001 THROUGH 2003 HYUNDAI ELANTRA VEHICLES TO REMEDY A DEFECT THAT CAN RESULT IN LOSS OF VEHICLE CONTROL WITH AN INCREASED RISK OF A CRASH WHILE DRIVING (09V-125).THE AFFECTED VEHICLES COVER ALL MY 2001, MY 2002, AND MY 2003 THROUGH JANUARY 13, 2003 PRODUCTION.THESE INCLUDE ELANTRA VEHICLES THAT WERE ORIGINALLY SOLD OR CURRENTLY REGISTERED IN CONNECTICUT, DELAWARE, DISTRICT OF COLUMBIA, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA AND WISCONSIN.THE TOTAL THREE-YEAR PRODUCTION POPULATION FOR THE ELANTRA VEHICLES IS APPROXIMATELY 350,000. ACCORDING TO HYUNDAI, ROAD SALT CAN COLLECT IN THE OUTBOARD PORTION OF THE FRONT LOWER CONTROL ARM AND MAY RESULT IN INTERNAL CORROSION LEADING TO THINNING OF THE STEEL IN THE LOWER CONTROL ARMS.THE CORROSION MAY PROGRESS TO THE POINT WHERE THE LOWER CONTROL ARM UPPER AND LOWER PANELS BECOME PERFORATED.A PERFORATED FRONT LOWER CONTROL ARM MAY FRACTURE BETWEEN ITS BALL JOINT ATTACHMENT AND THE FORWARD AND REARWARD PIVOT ATTACHMENTS TO THE CHASSIS.THIS COULD AFFECT THE DRIVER'S CONTROL OVER THE TIRE AND WHEEL ASSEMBLY.HYUNDAI'S RECALL PROCEDURE INSTRUCTS DEALERS TO MEASURE THE THICKNESS OF THE STEEL IN THE FRONT LOWER CONTROL ARMS.IF SPECIFIED LEVELS OF CORROSION DAMAGE HAVE OCCURRED, THE FRONT LOWER CONTROL ARMS WILL BE REPLACED WITH NEW FRONT LOWER CONTROL ARMS WITH ADDITIONAL HOLES IN THE UPPER AND LOWER PANELS. ODI'S ANALYSIS OF FRONT LOWER CONTROL ARM COMPLAINT AND WARRANTY DATA SHOWS 220 COMPLAINTS AND 1,033 WARRANTY CLAIMS FOR THE TOTAL APPROXIMATELY 350,000 SUBJECT VEHICLES SOLD THROUGHOUT THE UNITED STATES, RESULTING IN A COMPLAINT RATE OF 62.82 PER 100,000 VEHICLES AND A CLAIM RATE OF 0.3 PERCENT.ODI'S ANALYSIS FOUND 7 COMPLAINTS AND 90 WARRANTY CLAIMS IN 132,475 VEHICLES SOLD IN NON-SALT BELT STATES, RESULTING IN A COMPLAINT RATE OF 5.3 PER 100,000 VEHICLES AND A CLAIM RATE OF 0.1 PERCENT. ODI'S ANALYSIS FURTHER FOUND 196 COMPLAINTS AND 943 WARRANTY CLAIMS IN 155,317 VEHICLES SOLD IN SALT BELT STATES, RESULTING IN A COMPLAINT RATE OF 126.2 PER 100,000 VEHICLES AND A CLAIM RATE OF 0.6 PERCENT.ODI IDENTIFIED 34 INCIDENTS OF LOWER CONTROL ARM FRACTURE RELATED TO CORROSION, ALL OF WHICH OCCURRED IN SALT BELT STATES.THE DATA DO NOT SHOW A DEFECT TREND IN VEHICLES OUTSIDE THE REGION COVERED BY HYUNDAI'S RECALL. THIS PRELIMINARY EVALUATION IS CLOSED.
NHTSA Action Number: PE09009
Date Opened: 2009-02-13
Date Closed: 2009-07-20
Manufacturer’s Name: Dorel Juvenile Group
Component Description: CHILD SEAT:BASE
Recall Campaign: 09C005
Summary Description: DIFFICULTY ATTACHING INFANT SEAT TO BASE
Summary
DOREL JUVENILE GROUP (DJG) WILL CONDUCT A SAFETY RECALL (09C-005) TO REPLACE THE BASE OF MAXI-COSI MICO REAR-FACING INFANT RESTRAINTS MANUFACTURED FROM JUNE 2007 THROUGH FEBRUARY 17, 2008.THE RECALLED SEAT AND BASE COMBINATIONS HAVE MODEL NUMBERS 22371 AND 22372, AND THE BASE ONLY (PURCHASED SEPARATELY) HAS MODEL NUMBER 22515.VERSIONS OF THE BASE MANUFACTURED AFTER FEBRUARY 17, 2008, INCORPORATE DESIGN CHANGES AND ARE NOT INCLUDED IN THE RECALL.THE ORIGINAL DESIGN OF THE MAXI-COSI MICO BASE COULD CAUSE THE LOCKING MECHANISM TO BIND AND NOT PROPERLY SECURE THE INFANT SEAT TO ITS BASE.IF THE SEAT IS NOT PROPERLY ATTACHED TO THE BASE, THE SEAT WILL NOT PROVIDE PROPER PROTECTION FOR THE CHILD DURING A CRASH OR VEHICLE BRAKING AND MANEUVERING.OWNERS OF MAXI-COSI MICO BASES CAN CALL DJG AT 1-877-657-9546 OR VISIT ITS WEB SITE AT HTTP://WWW.DJGUSA.COM FOR FURTHER INFORMATION ABOUT THE RECALL, INCLUDING DETERMINING WHETHER THEIR BASE IS INCLUDED IN THE RECALL, AND FOR INSTRUCTIONS FOR SAFE INSTALLATION OF THE SEAT ON THE BASE.BASED ON THE ABOVE SAFETY RECALL, THIS INVESTIGATION IS CLOSED.
Read More...NHTSA Action Number: PE09010
Date Opened: 2009-02-13
Date Closed: 2009-06-18
Manufacturer’s Name: Mack Trucks, Inc.
Component Description: SERVICE BRAKES, AIR:CONTROLS
Summary Description: AIR BRAKE CONTROL VALVE
Summary
ODI IS CLOSING THIS PRELIMINARY EVALUATION AND OPENING AN ENGINEERING ANALYSIS (EA09-009) TO FURTHER IDENTIFY AND EVALUATE THE VEHICLE ENVIRONMENT AND BRAKE SYSTEM FACTORS THAT MAY BE CAUSING OR CONTRIBUTING TO EXTENDED STOPPING DISTANCE PERFROMANCE IN CERTAIN VEHICLES.
Read More...NHTSA Action Number: PE09007
Date Opened: 2009-02-12
Date Closed: 2009-04-09
Manufacturer’s Name: Blue Bird Body Company
Component Description: ENGINE AND ENGINE COOLING:COOLING SYSTEM:FAN
Recall Campaign: 09V075
Summary Description: COOLING FAN SEPARATION
Summary
A BLUE BIRD CORPORATION SERVICE BULLETIN DATED DECEMBER 18, 2008, WARNS OWNERS THAT THE RADIATOR COOLING FAN ASSEMBLY MAY HAVE BEEN INSTALLED USINGINCORRECTLY SIZED BOLTS AND SPACERS ONMODEL YEARS 2008 AND 2009 VISION SCHOOL BUSES. THERE IS A POSSIBILITY THAT THE FAN BLADE MAY SEPARATE FROM THE CLUTCH MOUNTING POSITION. AFTER FURTHER REVIEW, ON MARCH 3, 2009, BLUE BIRD FILED A SAFETY RECALL TO INSPECT ALL INVOLVED BUSES. BLUE BIRD WILL REPLACED THE EXISTING SPACERS AND BOLTS IF FOUND TO BE THE INCORRECT HARDWARE.THIS RECALL ACTION RESOLVES THE ISSUES RAISED BY THIS INVESTIGATION. ACCORDINGLY, THIS INVESTIGATION IS CLOSED.
Read More...NHTSA Action Number: PE09008
Date Opened: 2009-02-12
Date Closed: 2009-06-16
Manufacturer’s Name: Honda (American Honda Motor Co.)
Component Description: ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL
Recall Campaign: 10V001
Summary Description: FIRE
Summary
THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED THIS INVESTIGATION BASED ON THREE VEHICLE OWNER QUESTIONNAIRE (VOQ) REPORTS ALLEGING A FIRE OCCURRED IN THE INSTRUMENT PANEL.IN ADDITION, THERE WERE THREE VOQ REPORTS ALLEGING A BURNED, MELTED, OR SHORTED HVAC FAN MOTOR WIRING HARNESS.HONDA REPORTS THAT DURING AUGUST AND SEPTEMBER, 2006, IT CONDUCTED A STUDY REGARDING MELTING OF THE HVAC FAN MOTOR HARNESS CONNECTOR.HONDA CONCLUDED THAT THE DAMAGE TO THE HARNESS CONNECTOR COULD RESULT FROM CONTACT BY A PASSENGER'S FOOT OR HANDLING OF THE HVAC UNIT DURING VEHICLE ASSEMBLY.HONDA INSTITUTED CHANGES TO ADDRESS THESE ISSUES.ALL COMPLAINT VEHICLES WERE MANUFACTURED BEFORE HONDA IMPLEMENTED THESE CHANGES.ODI'S ANALYSIS OF THE DATA (BOTH ODI AND HONDA) SHOW THERE ARE SIX REPORTS (DUPLICATES REMOVED) ALLEGING A FIRE IN OR NEAR THE INSTRUMENT PANEL.FOUR OF THOSE RESULTED FROM AN UNKNOWN CAUSE, ONE RESULTED FROM AN HVAC FAN MOTOR FAILURE, AND ONE IS REPORTED TO HAVE BEEN ARSON. IN ADDITION, THERE WERE NINE REPORTS OF HVAC FAN MOTOR HARNESS FAILURE THAT RESULTED IN SMOKE IN THE PASSENGER COMPARTMENT BUT NO VEHICLE FIRE.THE REMAINING FIVE REPORTS RESULTED IN SMOKE IN THE PASSENGER COMPARTMENT AND INCLUDED FAILURES OF THE AIR CONDITIONING COMPRESSOR, HVAC FAN MOTOR, AND A POWER TRANSISTOR.THIS INVESTIGATION DID NOT FIND THAT FAILURE OF THE HVAC FAN MOTOR CONNECTOR, WHICH CAN RESULT IN SMOKE, WOULD ALSO LEAD TO A FIRE.SIMILARILY NO DEFECT TREND WAS IEDNTIFIED FROM EXAMINATION OF THE SIX REPORTED FIRES.A SAFETY RELATED DEFECT HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.
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