NHTSA ID Number: 11033919
Manufacturer Communication Number: PI2602_TSB
TSB/Document Date: 2026-06-17
Summary
TECHNICAL SERVICE BULLETIN: PRODUCT IMPROVEMENT CAMPAIGN: 2ND ROW SEAT (LH & RH) FOLDING TENSION SPRING REPLACEMENT (PI2602) - This bulletin provides information to enhance the second-row seatback recliner mechanism to dampen the motion of the manual seatback angle adjustment during the operation on certain 2022-2026MY Carnival (KA4) produced from 1/4/2021 through 4/14/2026 and certain 2025-2026MY Carnival Hybrid (KA4 HEV) vehicles produced from 5/21/2024 through 4/8/2026. To aid in the manual adjustment of the outboard second-row seatback in the subject vehicles, the seats are equipped with recliner springs that work in conjunction with a user-controlled seatback angle lever or walk-in lever. This seatback motion is controlled by the user to achieve their desired seat position. To improve usability, Kia
has developed a newly designed second-row seatback recliner spring that will dampen the motion of the manual second-row seatback angle adjustment. (Note: Only the second-row outboard seats are affected. The second-row center seat, if equipped, is excluded from this campaign.)
< Before >
LH Inner Before
OUTER
Spring
< After >
IMPORTANT
Front of
The orientation of the ‘new’ inner recliner spring tensioner ends are
vehicle →
different from that of the removed tension spring. The new inner
spring tensioner is not marked by any coloring however, notice the
LH Inner After
larger diameter size of the new spring tensioner vs. the removed
Front of
vehicle →
spring. Carefully follow the outlined installation instructions. Refer
to page 2 for RH seat orientation view.
Printed document copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: PI2602 Carnival (KA4) and Carnival Hybrid
(KA4 HEV) June 2026
Kia America, Inc. Confidential
Page 8 of 11
2ND ROW SEAT (LH & RH) FOLDING TENSION SPRING REPLACMENT (PI2602)
SUBJECT:
26.
7 and 8 Passenger: Install the new inner spring
← Rear of vehicle
in the reverse direction and order of removal
using a zip-tie (refer to page 2).
Note: Ensure that the new tension spring is
fully inserted before pulling the outer end
to secure it in place. The outer orientation
of the new inner tension spring will now
face towards the rear of the vehicle and the
center orientation has changed to the blue
marked location.
Front of vehicle →
Note: The seat reclining angle may need to be adjusted during
the installation of the outer tension spring end shown above.
27.
Reinstall the sub-arm shaft assembly in the
reverse order of removal by referring to step
24.
28.
Reinstall the removed part in the reverse order
of removal from steps 19-23.
Note: Use the required SST to install the
new E-clip.
OUTER RECLINER TENSION SPRING INSTALLATION
LH Seat Sample: Inner and outer tension springs shown for reference.
INNER
Spring
INNER
Spring
OUTER
Spring
< Before >
LH Outer Before
OUTER
Spring
Colored spring applied
Blue or Yellow
Refer to Step 29.
< After >
IMPORTANT
The orientation of the ‘new’ outer recliner spring tensioner do
change. The new outer spring tensioner marked in either
LH Outer After
yellow or blue and are noticeably larger in diameter size vs.
the old removed spring. Carefully follow the outlined
installation instructions. Refer to page 2 for RH seat
orientation view.
Printed document copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: PI2602 Carnival (KA4) and Carnival Hybrid (KA4 HEV) June 2026
Kia
America, Inc. Confidential
Page 9 of 11
SUBJECT:
29.
2ND ROW SEAT (LH & RH) FOLDING TENSION SPRING REPLACMENT (PI2602)
7 and 8 Passenger: Install the ‘new’ outer
spring in the reverse order of removal using a
zip-tie however, note that the new tension
springs are marked as follows:
7-Passenger (Seat Outer) Blue marking
8-Passenger (Seat Outer) Yellow marking
Note: Ensure that the new tension spring is
fully inserted before pulling the outer end
to secure it in place.
30.
Reinstall all other removed parts in the reverse
order of removal.
NOTICE
Pay close attention to the orientation
of the strap. During reassembly, it
should not be twisted or face reverse.
SEAT RECLINER VERIFICATION
LH Seat Sample: This may be performed while the seat is removed and still sitting on the bench.
The new tension springs will cause the seat back to tilt forward at a slower speed. If the seat back
does not fold down flat to the seat cushion, then the spring tensioner(s) we not installed correctly.
The seat back should not require manual force to fold down to the seat cushion.
31.
Verify normal operation by lifting the side lever
to allow the seat back to automatiocally fold
forward.
Printed document copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: PI2602 Carnival (KA4) and Carnival Hybrid
(KA4 HEV) June 2026
Kia
America, Inc. Confidential
Page 10 of 11
SUBJECT:
32.
2ND ROW SEAT (LH & RH) FOLDING TENSION SPRING REPLACMENT (PI2602)
The seat back should fold down and lay flat
against the bottom seat cushion.
Reinstall the seat assembly back into the
vehicle in the reverse order of removal.
Printed document copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: PI2602 Carnival (KA4) and Carnival Hybrid
(KA4 HEV) June 2026
Kia
America, Inc. Confidential
Page 11 of 11
2ND ROW SEAT (LH & RH) FOLDING TENSION SPRING REPLACMENT (PI2602)
SUBJECT:
AFFECTED VEHICLE RANGE:
Model
Production Date Range
Carnival (KA4)
January 4, 2021 to April 14, 2026
Carnival Hybrid
(KA4 HEV)
May 21, 2024 to April 8, 2026
REQUIRED TOOL:
Tool Name
Part Number
E-clip Installer
TBD
Figure
Comments
Auto-Shipped
to Dealers
REQUIRED PART:
Part Name
Part Number
Seat Tension Spring
(Inner)
Seat Tension Spring
(Outer, blue)
Seat Tension Spring
(Outer, yellow)
E-Clip
Figure
Qty.
Comments
89389 R0990QQK
2
Both 7 & 8-Passenger
89389 R0970QQK
2
7-Passenger Only
89389 R0980QQK
2
8-Passenger Only
14611 07001QQK
2
Both 7 & 8-Passenger
WARRANTY INFORMATION:
N Code: N99 C Code: C99
Model
Claim
Type
Causal P/N
Qty.
Repair
Labor Op
Op
Replacement
Description
Code
Time
P/N
(PI2602)
All
R
89019R
0010OFB
2
nd
0
Row Seat
Folding Return
Spring
260109R0
1.0
M/H
Replacement
Qty.
89389
R0990QQK
2
14611
07001QQK
2
89389
R0970QQK
or
89389
R0980QQK
2
Note: Refer to Warranty Bulletin 2026-21 for claim submission procedures.
When substitute transportation is provided, manually enter sublet code ‘X2’ for rental expense
reimbursement or one roundtrip rideshare expense.
NOTICE
VIN inquiry data for this repair is provided for tracking purposes only. Kia retailers should reference
PI2602 when accessing the KDealer+ system.
Printed document copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: PI2602 Carnival (KA4) and Carnival Hybrid
(KA4 HEV) June 2026
Kia
America, Inc. Confidential
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TSB/Document ID: PI2602_TSB
Replacement Service Bulletin Number:
MFR Communication Date: 2026-06-16
MFR Internal Campaign ID/Software Version: PI2602
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: SEATS
MFR Component System:
MFR Component Subsystem:
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