NHTSA ID Number: 11033740
Manufacturer Communication Number: 37618.3.4
TSB/Document Date: 2026-06-08
Summary
This is a TJ - Text - plus 2 instruction documents (TJI's) - + 2 PDFS + how to find structure week + flow chart, 6 in all. If the Check Engine Light is on in the DIM and one or more of the DTCs listed below are set, please follow the advice under "Service".
Remove the screws.
1.
2.
Torque:
Upper torque rod to spring strut turret ,
60 Nm
Torque:
Upper torque rod to engine mount
bracket , 110 Nm
TJ Instruction VCC-531608-1
Page 22 ( 65 )
Caution! Note the position of the
component before removal.
Use: Marker pen
Remove the screws.
1.
2.
Torque:
M6 , 10 Nm
Torque:
Engine mount bracket, to Engine pad ,
110 Nm
Remove right side the front wheel , refer to:
Removal, replacement and installation
7 - Springs and wheels
77 - Wheels, tyres
770 - complete wheels
TJ Instruction VCC-531608-1
Page 23 ( 65 )
Remove the clip.
Remove the screws.
Remove the screws.
Remove the marked part.
TJ Instruction VCC-531608-1
Page 24 ( 65 )
Remove the screws.
Remove the nuts.
Remove the screw.
Remove the clips.
TJ Instruction VCC-531608-1
Page 25 ( 65 )
Remove the marked part.
Remove the screw.
Remove the marked part.
TJ Instruction VCC-531608-1
Page 26 ( 65 )
Remove the nut.
Remove the marked part.
Disconnect the connector.
Remove the cable harness clips.
TJ Instruction VCC-531608-1
Page 27 ( 65 )
Note! Do not loosen the bolts more than 2
turns.
Loosen the screws.
Remove the screws.
Remove the marked part.
TJ Instruction VCC-531608-1
Page 28 ( 65 )
Remove the screws.
Remove the marked part.
Torque:
M6 , 10 Nm
Note! Orientation view
TJ Instruction VCC-531608-1
Page 29 ( 65 )
Remove the nut.
Remove the marked part.
Torque:
M8 , 24 Nm
Remove the screws.
Remove the clips.
Remove the marked part.
TJ Instruction VCC-531608-1
Page 30 ( 65 )
Remove the screws.
Remove the marked part.
Torque:
Lower torque rod rear right, to Engine mount
bracket , 110 Nm
Remove the screws.
Remove the marked part.
Torque:
Lower torque rod rear right, to subframe ,
60 Nm
TJ Instruction VCC-531608-1
Page 31 ( 65 )
Install the Special tool.
Install the screws.
Use: Screw M10 x 20 mm
Special Tool: T9997534, Mounting
Install the Special tool.
Adjust to the specified value.
Special Tool: T9997533, Support
TJ Instruction VCC-531608-1
Page 32 ( 65 )
Remove the screws.
Remove the marked part.
1.
2.
Torque:
• Stage 1 : Engine mount bracket, to
Cylinder head, M12 , 90 Nm
• Stage 2 : Engine mount bracket, to
Cylinder head, M12 , 130°
Torque:
Engine mount bracket, to Cylinder head,
M10 , 60 Nm
Caution! Make sure that new bolts are
installed.
TJ Instruction VCC-531608-1
Page 33 ( 65 )
Vehicles early version
Note! Make sure to follow the correct
sequence during installation.
Remove the screws.
Remove the marked part.
Torque:
Right-hand engine pad to body frame ,
60 Nm
Vehicles late version
Note! Make sure to follow the correct
sequence during installation.
Remove the screws.
Remove the marked part.
Torque:
Right-hand engine pad to body frame ,
60 Nm
TJ Instruction VCC-531608-1
Page 34 ( 65 )
All vehicles
Special Tool: T9997718, Counterhold
Remove the marked part.
TJ Instruction VCC-531608-1
Page 35 ( 65 )
Note! The component can be reused
unless it has been subjected to abnormal
mechanical stress, damage or oil
contamination.
Lower the engine.
TJ Instruction VCC-531608-1
Page 36 ( 65 )
Note! Note the position of the component
before removal.
Extra information
Caution! Make sure that the component is
positioned correctly.
TJ Instruction VCC-531608-1
Page 37 ( 65 )
Continue the removal following the steps below.
Install the Special tool.
Pull the component in direction of the arrow.
Disconnect the connectors.
Remove the cable harness clips.
TJ Instruction VCC-531608-1
Page 38 ( 65 )
Remove the screws.
Remove the marked part.
Remove the screw.
TJ Instruction VCC-531608-1
Page 39 ( 65 )
Disconnect the connector.
Loosen the clips.
Remove the marked part.
Torque:
Lambda probe, tightening , 45 Nm
TJ Instruction VCC-531608-1
Page 40 ( 65 )
Remove the screws.
Remove the marked part.
Remove the screws.
Disconnect the connectors.
Fold marked part aside.
TJ Instruction VCC-531608-1
Page 41 ( 65 )
Undo the hose from the connection.
Fold marked part aside.
Remove the screws.
Remove the marked parts.
Torque:
M6 , 10 Nm
TJ Instruction VCC-531608-1
Page 42 ( 65 )
Extra information
Caution! Make sure that the correct spare
part is being used. See spare part catalogue
to choose correct component.
Apply grease on the area indicated.
Continue the removal following the steps below.
Vehicles early version
Caution! The component must be removed
by hand. Tools may not be used.
Note! Use new seals.
Remove the screws.
Remove the marked parts.
Torque:
M6 , 10 Nm
TJ Instruction VCC-531608-1
Page 43 ( 65 )
All vehicles
Disconnect the connector.
Remove the screws.
Remove the marked parts.
Note! Make sure to follow the correct
sequence during installation.
Note! Use a new seal.
Remove the clips.
Remove the screws.
Remove the marked part.
Torque:
M6 , 10 Nm
TJ Instruction VCC-531608-1
Page 44 ( 65 )
Note! Use new seals.
Remove the screws.
Remove the marked part.
1.
2.
Torque:
M5 , 5 Nm
Torque:
M6 , 10 Nm
Remove the screws.
Remove the marked part.
Torque:
M6 , 10 Nm
TJ Instruction VCC-531608-1
Page 45 ( 65 )
Remove the Special Tool.
Remove the screws.
Remove the marked part.
TJ Instruction VCC-531608-1
Page 46 ( 65 )
Install the Special tool.
Pull the component in direction of the arrow.
Remove the nut.
Torque:
M8 , 24 Nm
TJ Instruction VCC-531608-1
Page 47 ( 65 )
Remove the nut.
Torque:
M8 , 24 Nm
Disconnect the connector.
TJ Instruction VCC-531608-1
Page 48 ( 65 )
Remove the screws.
Torque:
M8 , 24 Nm
Remove the screws.
Remove the marked part.
Hint: It may be necessary to twist or turn
the component.
Torque:
M8 , 24 Nm
TJ Instruction VCC-531608-1
Page 49 ( 65 )
Remove the screws.
Remove the marked part.
1.
2.
Torque:
M8 , 24 Nm
Torque:
M10 , 50 Nm
Note! Make sure that the component is
installed.
TJ Instruction VCC-531608-1
Page 50 ( 65 )
Remove the screws.
Torque:
M6 , 10 Nm
Warning! Be prepared to collect escaping
fluid.
Caution! Make sure that the area around
the component is clean and free of foreign
material.
Note! Make sure that a new component is
installed.
Remove the nuts.
Remove the marked part.
Special Tool: T9814129, Hook wrench
Torque:
• Stage 1 : High-Pressure Fuel Line to Fuel
Pump , 18 Nm
• Stage 2 : High-Pressure Fuel Line to Fuel
Pump , 30 Nm
TJ Instruction VCC-531608-1
Page 51 ( 65 )
Release the locks.
Caution! Make sure that the area around
the component is clean and free of foreign
material.
Caution! In order to avoid damage to the
injectors, the part must be carefully pulled
straight up.
Caution! Be extra careful when removing or
installing this component.
Remove the screws.
Remove the part carefully
1.
2.
3.
Torque:
Fuel rail M7 , 22 Nm
Torque:
Fuel rail M8 , 30 Nm
Torque:
M6 , 10 Nm
TJ Instruction VCC-531608-1
Page 52 ( 65 )
Warning! Be prepared to collect escaping
fluid.
Caution! Be extra careful when removing or
installing this component.
Remove the marked parts.
When necessary, perform the following instruction.
Note! Orientation view
Special Tool: T9512943, L-hook
TJ Instruction VCC-531608-1
Page 53 ( 65 )
Caution! In order to avoid damage to the
injectors, the part must be carefully pulled
straight up.
Caution! Be extra careful when removing or
installing this component.
Remove the marked part.
Special Tool: T9512943, L-hook
Replace injector seal , refer to:
Removal, replacement and installation
2 - Engine with mountings and equipment
23 - Fuel system
237 - injector and delivery pipe
Caution! Be extra careful when removing or
installing this component.
Install the marked components.
TJ Instruction VCC-531608-1
Page 54 ( 65 )
Extra information
Caution! Make sure that the mating faces
are clean and free of foreign material.
Caution! Clean carefully, using compressed
air.
Special Tool: T9997505, Cleaning tool
Remove the Special Tool.
TJ Instruction VCC-531608-1
Page 55 ( 65 )
Applies to reassembly of the same component
Note! The component can be reused
unless it has been subjected to abnormal
mechanical stress, damage or oil
contamination.
Caution! The part is to be reused.
TJ Instruction VCC-531608-1
Page 56 ( 65 )
Caution! The part is to be reused.
Continue the removal following the steps below.
Remove camshaft seal , refer to:
Removal, replacement and installation
2 - Engine with mountings and equipment
21 - Engine
215 - transmission
Loosen each bolt 2 turns at a time until all bolts
are removed.
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Last update on 2026-06-12 / Affiliate links / Images from Amazon Product Advertising API
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TSB/Document ID: 37618.3.4
Replacement Service Bulletin Number:
MFR Communication Date: 2026-05-13
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: UNKNOWN OR OTHER
MFR Component System:
MFR Component Subsystem:
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