NHTSA ID Number: 11030177
Manufacturer Communication Number: TSB 25-2587
TSB/Document Date: 2026-03-23
Summary
Some of the vehicles listed in the Model statement above may exhibit at least one of the following conditions: * Harsh 3-4, 4-5 upshifts * Harsh 5-3, 4-3 downshifts * Harsh reverse engagements These symptoms may be worse when cold. This may be due to the F clutch friction plates brinelling into the clutch and planetary container cylinder (7B177).
TECHNICAL SERVICE BULLETIN
Harsh Shifts Between 3rd And 5th Gears And/Or Harsh Reverse
Engagement, Symptoms Worse When Cold
25-2587
23 March
2026
Model:
Ford
2022-2024 Expedition
Built on 16-Aug-2022 and through 23-Sep-2024
Transmission: 10R80
2022-2024 Explorer
Built on 16-Aug-2022 and through 23-Sep-2024
Transmission: 10R80 / 10R80 MHT
2022-2024 F-150
Built on 16-Aug-2022 and through 23-Sep-2024
Transmission: 10R80 / 10R80 MHT
2022-2024 Mustang
Built on 16-Aug-2022 and through 23-Sep-2024
Transmission: 10R80
2022-2023 Ranger
Built on 16-Aug-2022 and through 23-Sep-2024
Transmission: 10R80
2022-2024 Transit
Built on 16-Aug-2022 and through 23-Sep-2024
Transmission: 10R80
Lincoln
2022-2023 Aviator
Built on 16-Aug-2022 and through 23-Sep-2024
Transmission: 10R80 / 10R80 MHT
2022-2024 Navigator
Built on 16-Aug-2022 and through 23-Sep-2024
Transmission: 10R80
Markets: North American markets only
Issue: Some of the vehicles listed in the Model statement above may exhibit at least one of the following conditions:
• Harsh 3-4, 4-5 upshifts
• Harsh 5-3, 4-3 downshifts
• Harsh reverse engagements
These symptoms may be worse when cold. This may be due to the F clutch friction plates brinelling into the clutch
and planetary container cylinder (7B177).
Action: For vehicles that meet all of the criteria in the Issue and Model statements, follow the Service Procedure to
replace the F clutch steel plates, The F clutch friction plates and the clutch and planetary container cylinder (7B177).
Parts - All Vehicles - Clutch And Planetary Assembly Cylinder
Service Part
Number
Claim
Quantity
Description
PC3Z-7B177-A
1
Clutch And Planetary
Assembly Cylinder
PR3Z-7E313-A
4
F Clutch Friction Plates
HL3Z-7B164-G
4
F Clutch Steel Plates
HL3Z-7A098-A
1
L1MZ-7A098-B
Note
Fluid Filter
Expedition/Navigator/Mustang/Ranger, Explorer/F150 Non-Hybrid
1
Fluid Filter
10R80 MHT
LK4Z-7G186-B
1
Fluid Filter
Transit Vehicles
1
Fluid Pan Gasket
10R80
L1MZ-7F396-A
1
Fluid Pan Gasket
10R80 MHT
HL3Z-7A248-A
1
Torque Converter Hub
10R80
HL3Z-7A248-G
1
Front Support To Case Seal
10R80
HL3Z-7B399-C
4
Sun Gear No. 3 Shaft Seals
(F7)
LC3Z-7H223AA
12
HL3Z-7G091-C
1
Input Shaft Seal (F9)
HL3Z-7G091-F
5
Input Shaft Seals (F2)
HL3Z-7G091-G
5
Input Shaft To Sun Gear No. 3
Shaft Seals (F8)
HL3Z-7G199-A
1
Auxiliary Pump Tube Seal
JL1Z-7N134-A
1
Park Override Lever Bolt (If
Equipped)
Front Support Bolt Seals
10R80
Non Hybrid Vehicles, Equipped With Auto Start/Stop
Parts - All Vehicles - Select One Of The Following If Needed
Service Part Number Claim Quantity Description
HL3Z-7H365-C
1
F Clutch Snap Ring 1.5 mm Selective
HL3Z-7H365-D
1
F Clutch Snap Ring 1.7 mm Selective
HL3Z-7H365-E
1
F Clutch Snap Ring 1.9 mm Selective
HL3Z-7H365-F
1
F Clutch Snap Ring 2.1 mm Selective
HL3Z-7H365-G
1
F Clutch Snap Ring 2.3 mm Selective
Parts - All Vehicles - Main Control Valve Body Overhaul
Service Part Number Claim Quantity Description
W712658-S439
2
Solenoid Retaining Plate Bolts
HL3Z-7G007-A
6
Shift Solenoid Retainers
Parts - All Vehicles - Main Control Valve Body Overhaul - Parts To Inspect And Replace Only If Necessary
Service Part
Number
Claim Quantity
Description
Note
HL3Z-7Z490-E
Only If Necessary (Up
To 1)
Valve Body Channel
Plate
JL3Z-7Z490-F
Only If Necessary (Up
To 1)
Valve Body Separator
Plate
Ranger
L1MZ-7Z490-F
Only If Necessary (Up
To 1)
Valve Body Separator
Plate
Transit/Explorer, 10R80/ 2024 Mustang
L1MZ-7Z490-N
Only If Necessary (Up
To 1)
Valve Body Separator
Plate
Explorer (Non-Police Interceptor) , 10R80
MHT
L1MZ-7Z490-P
Only If Necessary (Up
To 1)
Valve Body Separator
Plate
Explorer Police Interceptor, 10R80MHT
L1MZ-7Z490-M
Only If Necessary (Up
To 1)
Valve Body Separator
Plate
F-150/Expedition/Navigator, 10R80
L1MZ-7Z490-J
Only If Necessary (Up
To 1)
Valve Body Separator
Plate
2022-2023 Mustang
ML3Z-7Z490-C
Only If Necessary (Up
To 1)
Valve Body Separator
Plate
F-150, 10R80 MHT
Parts - All Vehicles - Chemicals And Lubricants
Service Part
Number
Claim
Quantity
CPM-4-A
Description
Note
Motorcraft® Brake Parts Cleaner - Low VOC
Compliant
Canada Only
PM-4-A
As Needed
Motorcraft® Brake Parts Cleaner - Low VOC
Compliant
All Markets Except
Canada
PM-4-B
As Needed
Motorcraft® Brake Parts Cleaner - High VOC
Compliant
All Markets Except
Canada
XL-5-A
As Needed
Motorcraft® Multi-Purpose Grease Spray
All Markets
XT-12-QULV
As Needed
Motorcraft® MERCON® ULV Automatic
Transmission Fluid
All Markets
Parts - All Vehicles - Parts To Inspect And Replace Only If Necessary
Service Part Number Claim Quantity
Description
Note
7T4Z-7Z302-A
Only If Necessary (1 Possible) Fluid Filter Seal
HL3Z-7B066-A
Only If Necessary (1 Possible) F Clutch Pressure Plate
HL3Z-7J227-A
Only If Necessary (1 Possible) Auxiliary Pump Tube O-ring 10R80
Parts - Additional Parts For F-150
Service Part
Number
TL1Z-6775-A
N800594S100
PL3Z-5C226A
Claim Quantity
Description
1
Self-Adhesive Heat Shield
4 Or 8 Pieces (Flange Dependent) Driveshaft Flange To Flange
Bolts
8pcs For 4 Bolt Style
Transmission Yoke
1 piece required for 10R80 MHT, 2
Exhaust Gasket
pieces required for 10R80
RL3Z-6L612-B
1
W722614S900
2
W520514S440
Note
Exhaust Manifold Gasket
10R80 MHT
2024 F-150, 2.7L Engine
2 pieces required for 2.7L engine,
4 pieces required for 3.5L/5.0L
Catalytic Converter Nuts
engine
All 2022-2023 F150, 2024
F-150 With 5.0L Engine
W705443S900
4
Catalytic Converter Nuts
2024 F-150, 2.7L/3.5L
Engine
W721940S900
2
LH Exhaust Studs
2024 F-150, 2.7L Engine
W722770S900
2
LH Exhaust Studs
2024 F-150, 3.5L Engine
W714717S439
2
F-150, 5.2L Engine, 10R80
MHT
W520113S440
4
W709771S440
2
W711140S901
3
Transmission Support Insulator
Bolts
RWD Vehicles, 10R80
W500120S439
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TSB/Document ID: TSB 25-2587
Replacement Service Bulletin Number:
MFR Communication Date: 2026-03-23
MFR Internal Campaign ID/Software Version:
Communication Type: Service Campaign
NHTSA Components: POWER TRAIN
MFR Component System:
MFR Component Subsystem:
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