Document # TD-26-02

Document Title:

Touring Front Gear Box Securement Repair

Document Type:

Technical Document

Make and Model:

Ember Touring
Edition

Document #:

TD-26-02

Model Year:

2026-2027

VINs Affected:

7RVTT2279VA003921 to 7RVTT2297VA003935

Revision Date:

01.21.2026

Flat Rate:

Code: 50000692
1 Hours

Material List
Item Index

Ember Part Number

Description/Material Type

Quantity

1

95001706

SUPPORT GEAR BOX TUBE 59.00 TOURING
ASSEMBLY

1

(Includes: (1) Support Tube, (2) Square Tub Caps, (2)
3/8-16x1” Bolt, (12) 14x1” Screw, and Acrylic Tape)

Tools Needed:






1)

Cordless Drill/Driver
11/32” Drill Bit
9/16” Socket
3/8” Socket
Tape Measure

Purpose

This document outlines the steps required to remedy the front gear box movement
during transportation on the initial run of the Ember Touring Edition.

2)

Definitions

None of note.

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3)

Responsibilities

Repair technician to complete procedure.

4)

Safety Terms

5)

Procedure
1. Remove the propane tanks and tray from the front gear box using a drill with a
9/16” socket.
Note: Do not remove LP regulator and line.

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2. Remove battery (if installed). Disconnect wires located at the bottom of the
250amp breaker from the breaker. Then pull wires through the back access
hole of the gear box.

3. Unsecure the front gear box from the A-frame using a drill with a 3/8” socket.
There are approximately 9 screws with washers securing the gear box to the Aframe. Tilt the gear box forward.

4. Using a tape measure, measure and mark 5-1/4” straight from the rear of the
pre-installed tube towards the front wall of the trailer. Repeat on the other side
of the trailer.
IMPORTANT! Do not take measurement from along the A-frame tube.

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5. Place the 59” tube provided in item kit# 95001706 next to the marking and
ensure even alignment from side to side and front to back.

6. Using a drill and 11/32” drill bit, pre-drill a hole through the 59” tube into the
A-frame.

7. Using a drill and 9/16” socket, secure the 59” tube to the A-frame with a 3/816x1” bolt provided in item kit# 95001706.

8. Repeat steps 6 and 7 on the other side of the trailer. Verify the tube is secured
to the A-frame.
9. Cap ends of the 59” tube with the square tube caps provided in item kit#
95001706.

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10. Install the double-sided acrylic tape provided in item kit# 95001706 onto the
59” tube.
IMPORTANT! Do not remove top film from acrylic tape.

11. Tilt the gear box back and place it onto the tubes that are secured to the Aframe. Be sure to center and align the gear box with the existing holes in the
front two tubes.

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12. Bring the battery wires back through the rear access hole of the gear box and
reconnect to the 250amp breaker.
IMPORTANT! Ensure small wire eyelet is placed below large wire eyelet.

13. Attach the gear box to all three tubes that are secured to the A-frame with
14x1” screws using a 3/8” socket. The 59” tube will be secured to the gear box
using (5) 14x1” screws.
IMPORTANT! Ensure that the gear box is secured with a fastener between the
front of the LP tray and the door of the gear box into the short support tube on
the A-frame. If there is not a fastener in this location, one should be added
(provided).

14. Verify gear box is secure to tubes and clean/remove metal shavings.

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15. Reinstall propane tray, propane tanks, and battery (if applicable).

Maintenance Recommendations/Other
Safety, education, and customer satisfaction are our primary concerns. Should you
have any questions, please contact us at 844-732-4204 or by email at
[email protected].

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