Loading...

NHTSA ID Number: 11027441

Manufacturer Communication Number: TSB_2080517_1

TSB/Document Date: 2026-01-07


Summary

This bulletin provides informaiotn when the starter battery is discharged or defective.


ZN Connection offline

Technical Service Bulletin Transaction No.: 2080517/1
27 12V Starter battery discharged or malfunctioning Release date: Dec 19, 2025
Condition

Model(s) Year(s) VIN Range Vehicle Specific Equipment
All AudieBay logo vehicles | 2015 - 2026 All Not applicable

12v Battery discharged, faulty:

1.

2.
3.

The analysis of the damaged parts sent in to be checked shows a high proportion of batteries which are OK
and were replaced without good reason.

Battery reached its wear limit prematurely, e.g. due to battery maintenance program not being carried out.

Technical causes.

Technical Background

Battery discharged/faulty due to:

Customer influence (ignition on, light on, extremely short distances driven, long stationary periods, ....).
No-load currents.

Bus sleep inhibitors, bus alarms.

Battery charging performed insufficiently or not at all as part of stock vehicle maintenance.

No external power supply on showroom vehicles. Requirement: charger permanently connected, at least 30 A
charging current.

Battery check performed incorrectly.

Production Solution

Evaluation of historical battery data as part of fault finding.
Various measures to fix no-load current and bus issues (see respective TSBs).
Requirements for performing stock vehicle maintenance.

Requirements for handling showroom vehicles.

Service

Proceed as follows:

Battery test with Guided Fault Finding:

Check 12V battery using test plan "A — Battery (12V), test" in Guided Fault Finding
Battery test as part of pre-delivery inspection (only for new vehicle before delivery)
Battery test for used batteries (all vehicles after first delivery)
Battery test with tester or measuring tools if Guided Fault Finding cannot be performed, or the battery is
evaluated as being OK and the customer has complained (energy-critical state):

If it has not been possible to detect a cause on the vehicle itself up to now, test the battery with VAS 6161
(after fully charging the battery and starting the engine 5 times).

If VAS 5097A is available, use it instead.

(Recommendation: Please leave the battery to charge for at least 12 hours or until it has reached 80% SOC.
After this, leave the battery standing for two hours and then test it using battery tester VAS 5097A , and then
leave it standing again for at least 30 minutes. Then carry out another load test. Both results should be “good”
or better.)

Read out completely decrypted history data and perform an analysis (read data for TSC, do not read the raw
data)

Based on the data, determine the cause as to why the battery discharges (excessive no-load current/bus
wake-up/bus sleep inhibitor) or why the 12V battery does not charge (alternator defective, belt-driven starter-
alternator defective; DC/DC converter defective; wiring issue etc.).

Use history data 6 to check the trip energy balance (charging and discharging the battery while driving) (see
attachment...).

Use history data 7 to check the stationary energy balance (discharging the battery while stationary) (see
attachment...).

Discharge / no-load current too high:

Check whether any retrofitted equipment is available (towing bracket, GPS tracker, dash cam, marten
repellent system, additional non-standard lighting, etc.).

Use the test plan offered in Guided Fault Finding/ODIS (if event memory entry "No-load current too high" is
logged in diagnostic address 0019, observe time frame in relation to customer complaint).

Alternatively, select Own test plan -> No-load current measurement

Check for bus wake-up or bus sleep inhibitor (see examples in attachments)

12V battery not charging:

Vehicles with conventional alternators:
Alternator not working (check alternator test plan)
Vehicles with 12V MHEV system:

Belt-driven starter-alternator not working (for test plan, see event memory entries in engine/motor control unit
diagnostic address 0001)

Vehicles with 48V MHEV system:

Belt-driven starter-alternator not working (for test plan see event memory entries in:
Diagnostic address 0001 (engine/motor control unit)
Diagnostic address 00CC (belt-driven starter-alternator)
Diagnostic address 0019 (gateway)

Diagnostic address 0021 (48V battery)

Diagnostic address 00C4 (voltage converter)
Diagnostic address 0051 (powertrain generator)
Vehicles with PHEV system:

Event memory entry in diagnostic address 0051
Vehicles with BEV system:

Event memory entry in diagnostic address 00C6

Check whether there are event memory entries in the diagnostic addresses. If there are event memory entries,
work through the provided test plans for the event memory entries using Guided Fault Finding.

Erase the event memory and re-evaluate the system with meaningful history data (read out data for TSC; not
the raw data).
Possible faults when charging/checking battery:

Battery not charged
despite the charger
being connected

Clamps do not make optimal contact

Check good contact is made; check clamps for
dirt/oxidation

Charger incorrectly adjusted

Perform adjustment according to instruction
manual

Charger damaged

Measure charging current with an ammeter

Test result from VAS
5097A does not
correspond to
battery’s actual
condition

Adjustment of battery capacity on
tester incorrect

Adjust current on tester depending on battery
capacity

Copper bridge in clamps cracked
(Figure 1)

Replace cable with clamps

Poor contact, oxidation on contact
surface (Figure 2)

Clean or replace clamps

Copper core cracked (Figure 3)

Replace cable with clamps

Figure 2. Oxidation on contact surface.

Figure 3. Copper core cracked.

Warranty

Note: Batteries which are sent in without a battery check via GFF and historical battery data will be charged
back.

Please note:

* Batteries identified as faulty according to the tests described above:
Service number/damage code/manufacturer: 2706/0040/...

* Ifa specific cause for the discharged batteries is found, encrypt the part/control unit causing the damage.

* — If the analysis shows that customer behavior has led to the battery being discharged, for example because the
light or the ignition was left on, invoicing under warranty is not permitted.

Faulty batteries replaced because of incorrect handling, such as failure to perform stock vehicle
maintenance or leave the charger permanently connected to showroom vehicles (or similar), must not be
invoiced under warranty.

Claim Type: * If the vehicle is outside of any warranty, this Technical Service Bulletin is
informational only.
Service Number: 2706
Damage Code: 0040
Labor Operations: GFF / Guided Functions 0150 0010 See SRT with
associated operations
GFF / Guided Functions 0150 0060 Time stated on the
diagnostic protocol
Claim Comment: As per TSB 2080517/1

All warranty claims submitted for payment must be in accordance with the AudieBay logo Warranty Policies and Procedures
Manual. Claims are subject to review or audit by AudieBay logo Warranty.
Please note the information on predecessors and items that are included and excluded in the repair operations, as
well as any associated tasks.

Please use the operations available in ELSA to bill for the required maintenance work.

Additional Information

All parts and service references provided in this TSB (2080517) are subject to change and/or removal.

©2025 AudieBay logo of America, Inc. All rights reserved. The information contained in this document is based on the latest
information available at the time of printing and is subject to the copyright and other intellectual property rights of
AudieBay logo of America, Inc., its affiliated companies, and its licensors. All rights are reserved to make changes at any time
without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form
or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be
modified or reposted to other sites without the prior expressed written permission of the publisher.

1

SaleBestseller No. 1
ACDelco Gold 48AGM (88864541) 36 Month Warranty AGM BCI Group 48 Battery
2,244 Reviews
ACDelco Gold 48AGM (88864541) 36 Month Warranty AGM BCI Group 48 Battery
  • High density negative paste, improves performance and...
  • Enhanced life alloy or Silver Calcium stamped alloy...
  • Calcium lead positive grid, maximizes conductivity and...
  • Robust envelope separator with puncture resistant back...
  • Vent cap design that resists acid leakage
SaleBestseller No. 2
ACDelco Gold 94RAGM (88864542) 36 Month Warranty AGM BCI Group 94R Battery
  • High density negative paste, improves performance and...
  • Enhanced life alloy or Silver Calcium stamped alloy...
  • Calcium Lead positive grid, maximizes conductivity and...
  • Robust Envelope Separator with puncture-resistant back...
  • Vent cap design that resists acid leakage

Last update on 2026-06-29 / Affiliate links / Images from Amazon Product Advertising API


 


If the PDF is very large, it may not load in the preview below.

Download PDF [929.54 KB]


Some older TSBs had multiple PDFs — visit the NHTSA Website to view all PDFs.

If the TSB PDF does not show, download or view it on the NHTSA Website.

Click on the (+) Plus Sign

Then Click on Associated Document(s)


Search NHTSA Database for Recalls

View Latest Recalls


Search NHTSA Database for Vehicle Investigations

View Latest Vehicle Investigations


Search NHTSA Database for Vehicle Complaints

View Latest Vehicle Complaints


TSB/Document ID: TSB_2080517_1

Replacement Service Bulletin Number:

MFR Communication Date: 2025-12-19

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: ELECTRICAL SYSTEM

MFR Component System:

MFR Component Subsystem:


Previous TSB

Next TSB



SaleBestseller No. 1
THINKCAR Bidirectional Scan Tool, THINKSCAN 689BT All System Automotive Diagnostic Tool, Bi Directional OBD2 Scanner with ECU Coding, 34 Services, FCA Autoauth, CANFD and DoIP, Wireless Update
  • [Notice] When you receive a used escaner automotriz device, it may be a customer return resold by Amazon without inspection. You can exchange it for a new one through Amazon. As this situation is unavoidable, we sincerely apologize. For any issues, contacting us via Amazon's "Messages" is the best way, and we’ll provide a solution within 24 hours. THINKSCAN 689BT Can Be Used Immediately After It is Turned On, Without Complicated Registration Process, Which is More Convenient & Quick.
  • [Good News] THINKSCAN 689BT is the most competitive automotive scan tool to date, offering wireless updates with no subscription fees(valued 500Buc.ks) . With all the features of THINKTOOL PD8,PRO, built on Android 10 platform with 4-core CPU, 4GB RAMeBay logo and 64GB ROM, serving up to 5X faster than older MAX/MINIeBay logo/PLUS vehicle scanners escaner automotriz, no more slow and delayed feedbacks, it's time to update your garage tool.
  • [Big Money Saver] Premium THINKSCAN 689BT Wireless Diagnostic Scanner Escaner Automotriz, save up to 400USD per year, includes all useful features: Full bi-directional controls, ECU coding, 34+ services, OEM all system diagnostics, Worldwide vehicles coverage, CAN FD & DoIP, FCAeBay logo AutoAuth(The 689BT only provides a login and purchase portal, and users are required to register for an FCAeBay logo account and pay a membership fee in order to perform the relevant automotive diagnostics)
  • [3000+ Active Tests]Active testing is one of the most useful features in automotive maintenance and greatly improves mechanic efficiency. THINKCAR 689BT bidirectional scanner can send action commends to vehicle sub-systems or components for active test without using vehicle controls. It can perform various tests such as: EVAP Test, Fuel Trim Reset, Injector Buzz Test, Window/ Mirror/ Door Lock Test, Pump and Value Tests, etc. Get functions from "Diagnose>Car Model>System>Active Test".
  • [Hot Advanced Features] 689BT bidirectional tool scanner for car newly adds ECU Coding, Power Balance, Flash Hidden Functions, Reset Adaptive Data, Match Replaced Components, Customize OE-Settings. Such as: 1. changing the color of interior lights 2. switching on/off the auto hold, 3. customizing dash kits 4. activating the auto side mirror folding function 5. disables auto start-stop. Note: Coding functions vary by model&year.
SaleBestseller No. 2
Thinkdiag OBD2 Scanner Bluetooth Full System Bidirectional Diagnostic Scan Tool OE Level Code Reader with ECU Function 15+ Reset Service FCA AutoAuth All Software 1 Year Update Fits for iOS & Android
  • 【15+ Advanced Reset & Calibration Functions】The Thinkdiag scanner provides 15+ professional maintenance functions, including:✔ Oil Reset | ✔ ABS Bleeding | ✔ Injector Coding | ✔ SAS Reset✔ TPMS Reset | ✔ BMS Reset | ✔ Transmission Adaptation | ✔ AFS Reset | ✔ Sunroof Calibration | ✔ Brake Reset | ✔ Suspension Relearn | ✔ Electronic Throttle Relearn | ✔ Seat Calibration | + More reset/relearn/calibrate/adaptive functions under automotive full systems diagnostic menu. Ideal professional OBDII scanner for mechanics and DIY enthusiasts, Thinkdiag delivers professional OE-level diagnostics with adaptive relearn capabilities for precise vehicle servicing.
  • 【Full-System Diagnostics OBD2 Scanner Bluetooth】 Thinkdiag OBD2 Scanner supports all Systems diagnostic function, it can read/clear DTCs, read live data, read control module information, actuation tests and maintenance functions for ECM, BCM, SRS, TCM, BMS, TPMS, SAS, A/C system etc... It works with most car models after 1996, cover more than 120+ car brands. All car make and reset software come with 1 year update without any charge, much valuable and powerful than 1000 dollars level scanners in the market.
  • 【Potential Feature Activation】 Thinkdiag diagnose obd2 scanner Bluetooth allows you to match the replaced components with ECU, activate potential functions for BMWeBay logo, for GM, for Benz etc. Adjust some annoying features, adapt vehicle's settings to improve performance. No matter you are private owner or professional technician, Thinkdiag is a powerful and handy scanner in your repair tool list. Potential features are not suitable for every car models, please check with us before purchase. This superior function required newest Android OS device, it performs better on Android cell phone.
  • 【Bidirectional Test/Active Test】 Thinkdiag car code reader actuates solenoids and actuators for active testing, send commands to systems/components to test their real-time working status, without using manual vehicle controls which saves much diagnostic time and effort to identify malfunction causes. You can check windows, doors, mirrors, sunroof, fans, fuel pump and other parts working status by actuation test function, thinkdiag supports 10000+ active tests. When you process Automotive full system diagnostic, you can do active test on every supported module.
  • 【Intelligent Diagnostic Tool with Auto-VIN】Thinkdiag Bluetooth OBD2 scanner makes your smart phone device become a professional vehicle diagnostic tool, it compatible with Android and iOS system. Auto-VIN function supports the Thinkdiag identifies the most car models automatically, if autovin failed, you can choose car info manually. Full system Vehicle health report will be automatically created after diagnosis, report can be shared. Live Data Stream combined 4-in-1 Graphing+Data Record better for monitoring vehicle performance and analyze the abnormal parameter.
SaleBestseller No. 3
THINKCAR THINKSCAN 662 OBD2 Scanner,Car Diagnostic Tool with Bidirectional Active Test,Car Scanner Engine ABS SRS Transmission,Scanner for Car with 12 Reset,CAN FD & FCA SGW,Lifetime Free Update
  • 【Powerful Bidirectional Control -- Active Test】Good News! The THINKSCAN 662 obd2 scanner has bidirectional control function,which is the most popular feature among mechanics.This function is mainly used to test whether the executing components in the electronic control system can work normally,By requesting information from the vehicle's ECU or sending commands to the ECU module to execute commands and identify maintenance status,quickly locate the cause of the fault.Such as ABS,Fuel Injectors,Adjusting Throttle,Coolant Fans,Radiator Fans,Coolant Pumps,EV.AP Test, Fuel Trim Reset,Injector Buzz Test,Pump/ Value Test,etc. Effectively shorten diagnosis time and reduce diagnosis costs.
  • 【Unlock Pro-Level Diagnostics With Half Costs】 THINKSCAN 662 obd2 scanner diagnostic tool Delivers Premium Scanning Power for Half the Price! The OBD2 scanner can handle common issues with ECM,TCM,ABS,SRS. It can easily read and clear fault codes, analyze data streams, and ensure quick identification of problems. THINKSCAN 662 bidirectional scan tool has 12 practical reset functions, including Airbag Reset,ABS Bleeding,BMS,Brake Reset, D.P.F,Throttle Adaptation,Injector Coding,OIL Reset,steering angle Reset,Gearbox,TPMS,and more. The car scanner diagnostic tool very suitable for DIY enthusiasts, car repair technicians, and small and medium-sized repair shops.
  • 【Multi Functional Intelligent Car Scanner Diagnostic Tool】 Automatic VIN + Real-time Data + DTC Lookup + Historical Diagnostic Records: This OBD2 scanner features auto serch technology, allowing for car recognition without the need for manual input. The real-time data of the car ECU is read and displayed in the form of text or a 4-in-1 merged waveform chart. You can save, share, print or send the entire inspection report via email for analysis. Historical diagnostic reports help you quickly identify vehicle issues and understand the condition of the vehicle. The built-in 'feedback' module provides customized repair Operation recommendations from our certified professionals.
  • 【Upgraded Hardware + Ergonomically Engineered】 THINKSCAN 662 OBD2 scanner has a friendly combination of touch screen and physical buttons with an ergonomic appearance for comfortable use.Experience 2x faster scans and 50% longer lifespan vs standard models.This scanner para autos boast a 4-core 1.8GHz CPU,6.2-inch HD touch screen,2GB RAMeBay logo + 32GB ROM storage capacity,a long-lasting 4150mAh battery,Android 8 ensures lightning-fast bootup and processing.The scanner is robust with rubberized protection that you can store and use in the trunk or garage.Whether you are engaged in Home car maintenance or road rescue car repair,this car scanner can help you perfectly solve car problems.
  • 【Effortless Setup & Scanning - Intuitive for All Skill Levels】No More Complicated Scanners! The User Interface is as User-Friendly as THINKCAR 689BT! Truly Plug-and-Play,The downward sliding setup shortcut portal and drawer function shortcut portal make you use this scan tool as easy as using your own cell phone.The car scanner supports setup screenshot,screen recording,volume adjustment,this scan tool includes product e-manuals,instructional videos,and fault code libraries,users can check the usage guide,perfect for DIY car owners,Maintenance technician.If your father,husband,brother,boyfriend enjoys car repairs,THINKSCAN 662 is a great gift choice, and it has amazing family value.

Last update on 2026-06-23 / Affiliate links / Images from Amazon Product Advertising API


 


This product presentation was made with AAWP plugin.

Share to...