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NHTSA ID Number: 11025829

Manufacturer Communication Number: TSB 25-2569

TSB/Document Date: 2025-12-01


Summary

Some of the vehicles listed in the Model statement above may exhibit an illuminated malfunction indicator lamp (MIL) with DTCs P0301-P0306, P0201-P0206 and/or various other powertrain DTCs stored in the PCM. This may be due to the engine harness contacting the hose crimp end or spring clamp tangs on the exhaust heat exchanger heater hose assembly.


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TSB/Document ID: TSB 25-2569

Replacement Service Bulletin Number:

MFR Communication Date: 2025-11-18

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: ENGINE

MFR Component System:

MFR Component Subsystem:


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TECHNICAL SERVICE BULLETIN
Illuminated MIL With DTCs P0301-P0306, P0201-P0206 And/Or Various
Other DTCs Stored In The PCM

25-2569
17 November
2025

Model:
FordeBay logo
2021-2025 F-150

Engine: 3.5L PowerBoost
Built on or before 14-Apr-2025

Markets: North American markets only
Issue: Some of the vehicles listed in the Model statement above may exhibit an illuminated MIL with DTCs P0301P0306, P0201-P0206 and/or various other powertrain DTCs stored in the PCM. This may be due to the engine
harness contacting the hose crimp end or spring clamp tangs on the exhaust heat exchanger heater hose assembly.
Action: For vehicles that meet all of the criteria in the Issue and Model statements, follow the Service Procedure to
inspect/rotate the exhaust heat exchanger heater hose clamp if required, repair damaged circuits as necessary and
install protective shielding.
Parts
Service Part
Number

Claim
Quantity

Package Order
Quantity

JX7Z-14A099-T

3

3

Obtain Locally

As Needed

As Needed

Number in
Package
1

Description
Shield Protector
Rotunda Coroplast Electrical Wire Harness
Tape Or Equivalent

Service part numbers and "number in package" quantity may change after publication, thus also affecting the
"package order quantity". Refer to the parts catalog for the latest information.
Claim Quantity refers to the total number of individual pieces required to repair the vehicle.
Package Order Quantity refers to the amount of the service part number package(s) required to repair the vehicle.
Number In Package refers to the number of individual pieces included in a service part number package.
As Needed indicates the part is necessary but amount of the part may vary and/or is not a whole number. Parts can
be billed out as non-whole numbers, including less than 1.
Labor Times
Operation
No.

Description
2021-2025 F-150 3.5L PowerBoost: Inspect Hose Clamp And Wire Harness Includes Time To
Adjust Hose Clamp If Necessary And Install Shield Protectors Following The Service
Procedure
Additional Time To Repair Affected Wires And Loom (Can Be Claimed With A)

Time

252569A

0.9
Hrs.

252569B

0.7
Hrs.

Repair/Claim Coding
Causal Part:

12C508

Condition Code: 30

Service Procedure
1. Disconnect the PCM electrical connectors to allow access for inspection and repair. Refer to WSM, Section 303-14
Electronic Engine Controls - 3.5L V6 PowerBoost > Removal and Installation > Powertrain Control Module (PCM)

Removal, Steps 1-5.
2. Is this a 2021-2022 F-150?
(1). Yes - proceed to Step 5.
(2). No - proceed to Step 3.
3. Is this a 2023-2025 F-150 built on or before 14-Apr-2025?
(1). Yes - proceed to Step 4.
(2). No - this article does not apply. Refer to the WSM for normal diagnostics.
4. Locate the exhaust heat exchanger heater hose assembly spring clamp under the hood near the rear of the engine
beneath the PCM. Refer to the WSM, Section 303-03C > Description and Operation > Component Location and
Figure 1. Observe the orientation of the spring clamp. Are the heater hose clamp tangs pointed toward and/or
contacting the 12A581B engine harness? (Figure 1)
Figure 1

(1). Yes - rotate the hose clamp 180 degrees so that the tangs are orientated away from the harness. (Figure 2)
Proceed to Step 5.
Figure 2

(2). No - proceed to Step 5.
5. Using a shield protector, wrap the hose with the shielding centered over the hose clamp or hose crimp end with the
opening of the shield protector facing the clamp tangs. Secure in place using a cable tie at each end. (Figure 3)
Figure 3

6. Inspect the engine harness for damage such as exposed internal wiring from hose clamp contact. Repair any
affected wires and loom per Cell 005 of the Wiring Diagram.
7. Wrap the engine harness (12A581) using a shield protector centered over the engine harness to hose clamp
contact area with the opening of the shield protector facing downward. Secure the shield protector in place with
Coroplast Electrical Wire Harness tape. (Figure 3)
8. Remove the 2 high voltage harness retainer pins from the mounting brackets. (Figure 4)

Figure 4

9. Wrap the high voltage harness (14289) using a shield protector centered over where it contacts the engine
harness (12A581) with opening of the shield protector facing the harness retainer pins. Secure the shield protector
in place using Coroplast Electrical Wire Harness Tape.(Figure 5)
Figure 5

10. Re-install the PCM electrical connectors. Refer to WSM, Section 303-14 Electronic Engine Controls > Removal
and Installation > Powertrain Control Module (PCM) Installation, Step 1.
11. Clear DTCs using the FDRS scan tool.

© 2025 FordeBay logo Motor Company
All rights reserved.
NOTE: The information in Technical Service Bulletins is intended for use by trained, professional technicians with the knowledge, tools, and
equipment to do the job properly and safely. It informs these technicians of conditions that may occur on some vehicles, or provides information
that could assist in proper vehicle service. The procedures should not be performed by "do-it-yourselfers". Do not assume that a condition
described affects your car or truck. Contact a FordeBay logo or LincolneBay logo dealership to determine whether the Bulletin applies to your vehicle. Warranty Policy
and Extended Service Plan documentation determine Warranty and/or Extended Service Plan coverage unless stated otherwise in the TSB article.
The information in this Technical Service Bulletin (TSB) was current at the time of printing. FordeBay logo Motor Company reserves the right to supersede
this information with updates. The most recent information is available through FordeBay logo Motor Company's on-line technical resources.

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