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NHTSA ID Number: 11023736

Manufacturer Communication Number: TSB_2058875_2

TSB/Document Date: 2025-10-03


Summary

This bulletin provides informaiton when there is an oil leak at the transmission connector.


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TSB/Document ID: TSB_2058875_2

Replacement Service Bulletin Number:

MFR Communication Date: 2025-09-05

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: POWER TRAIN

MFR Component System:

MFR Component Subsystem:


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Technical Service Bulletin
34 Oil leak at the transmission connector
United States 444 VolkswageneBay logo of America, Inc. (6444)
[Status | Released for publishing
Release date Sep 5, 2025
New customer code
Object of complaint Complaint type [Position|
transmission -> cooling, oils -> ATF cooler contamination -> dirty | |
transmission > transmission housing, parking lock -> leaks -> oil leaking
transmission oil pan
transmission -> cooling, oils -> ATF cooler leaks -> oil leaking [|
oe . r component, automotive fluids ->
transmission -> cooling, oils -> ATF cooler cracked/broken
transmission -> transmission housing, parking lock -> leaks -> oil leaking | |
transmission cover cap
transmission > transmission housing, parking lock -> leaks -> oil leaking
transmission oil drain plug
entire vehicle -> vehicle areas -> vehicle front leaks -> not watertight | |
transmission -> cooling, oils -> ATF cooler component, automotive fluids -> | |
lamaged
Vehicle data
DL382
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Documents

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Technical Service Bulletin Transaction No.: 2058875/2
34 Oil leak at the transmission connector Release date: Sep 5, 2025
Condition
revision [one [ruore
2 Revised header (Added Model Year)
Revised Condition (Update verbiage)
Revised Service (Updated verbiage, added photos)
Revised Warranty (Updated Labor Operations)
03/24/2020 | Initial publication
Customer states:
+ Aleak is discovered during workshop work on the vehicle.
Workshop findings:
+ Small traces of oil on the gearbox control unit from the seal under the gearbox connector.
ry) : be oe
bY :
; oa Z
So
oa = fs i E
rr (
Ga ie +
Ae |
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Figure 1. Evidence of oil leak from the transmission control module seal.
Technical Background
There are two distinct causes:
1. Residual oil from the manufacturing of the transmission (lubrication of seal when installing the control module
in transmission housing).
2. Overlap of seal on the transmission control module connector is not sufficient in all tolerances.
Production Solution
Not applicable.
Service
Carry out the repair measure described here only if all the specified criteria (PR number(s), part number, control unit
data, software version, etc.) apply exactly.

Otherwise, the measure will not eliminate the problem and repeat repairs may be necessary. In such a case, we
may reject the warranty claim and charge back the cost of the parts.
+ For leaks in this area, proceed as follows:
Remove the dust cover below the gearbox connector (see Figure 2).
iis Sa, *
e oP 2
; ee a
Figure 2. Dust cover lifted to view the sealing area.
Use workshop equipment to check whether this is simply an oil trace or a small accumulation of oil.
+ Qiltrace
Oil traces (see Figure 3): assess whether there are traces of oil in the recess under the dust cap using
workshop equipment (there should only be a light film of oil as shown in Figure 3). Clean the area
thoroughly using workshop equipment and spray the affected area with talcum spray. Then perform an
extensive road test and assess the oil traces again.
If there are no more traces of oil, it is not necessary to fit a new seal. Further measures listed in the TSB are
therefore not effective in this case.
If oil traces are visible again, replace the seal of the gearbox control unit according to the Workshop Manual.
Fit two new seals as part of this repair (part number according to ETKA: 0CK927523). As shown below in
Figure 6.
i
ll
es
f =
ae
Figure 3. A thin film of oil in the cavity.
+ Qil accumulation
Oil accumulation (see Figure 4): assess whether oil is accumulating in the recess under the dust cap using
workshop equipment (there should be oil visible as shown in Figure 5). If this is the case, attach a photo
clearly showing the issue to the report. Then replace the seal of the gearbox control unit according to the
Workshop Manual.
Fit two new seals as part of this repair (part number: 0CK927523). As shown below in Figure 5.
Figure 4. Oil accumulation -> oil is several mm high in the recess.
+ Difference:
Original production state (Figure 5).

afore
my }
el \
ij a
ai
ee Mat”
inaistiate. a a
Figure 5. A seal fitted as standard
Modified state after performing TSB (Figure 6).
Se ——
ox
ee
FL
A Ya: | \
i | | i} \
3 rt Wt \
5 \
Figure 6. 2 seals fitted after performing the TSB.
Warranty
Claim Type: + If the vehicle is outside any warranty, this Technical Service Bulletin is
informational only.
Damage Code: 0050
Labor Operations: Check control unit (check connector for oil 3481 0199 20 TU
loss as described in TSB)
Clean contro! module (clean as described in | 3481 2999 20 TU
TPI and treat with talcum spray)
Check transmission (after test drive check 3435 0199 20 TU
connector again for leaks)
If oil is still present

Remove and install the mechatronic unit with | 3511 19xx :

. 4 See SRT with
associated operations based on optional associated operations
equipment (Only claim if Step 4 is required) Pr
GFF 0150 0000 Time stated on the

diagnostic protocol
Charge Battery 2706 8950 See SRT with
associated operations
Claim Comment: As per TSB 2058875/2 PO
All warranty claims submitted for payment must be in accordance with the AudieBay logo Warranty Policies and Procedures
Manual. Claims are subject to review or audit by AudieBay logo Warranty.
Required Parts and Tools
Always check with your Parts Department and/or ETKA for the latest information and parts bulletins.
Part Number | Part Description Quantity
See ETKA Fasteners, Bolts, Nuts, and Screws as needed per the Repair Manual | See ETKA/ELSA
Additional Information
All parts and service references provided in this TSB (2058875) are subject to change and/or removal.
©2025 AudieBay logo of America, Inc. All rights reserved. The information contained in this document is based on the latest
information available at the time of printing and is subject to the copyright and other intellectual property rights of
AudieBay logo of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time
without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form
or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be
modified or reposted to other sites without the prior expressed written permission of the publisher.

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