NHTSA ID Number: 11023409
Manufacturer Communication Number: 25-ST-001G TSB
TSB/Document Date: 2025-10-01
Summary
Some vehicles may exhibit a rubbing type noise when turning the steering wheel. Follow the procedure in this TSB to inspect the source of the noise and, if necessary, replace the Steering Shaft Dust Cover.
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TSB/Document ID: 25-ST-001G TSB
Replacement Service Bulletin Number:
MFR Communication Date: 2025-09-24
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: STEERING
MFR Component System:
MFR Component Subsystem:
Previous TSB | Next TSB |
STEERING SYSTEM
25-ST-001G
SEPTEMBER 2025
SEE BELOW
STEERING SHAFT NOISE INSPECTION &
DUST COVER REPLACEMENT
This TSB supersedes 23-ST-004G-1 to modify the Description, Applicable Vehicles, Parts
Information, Warranty Information, and Service Procedure pages 3–5 and 8–12.
Description: Some vehicles may exhibit a rubbing type noise when turning the steering wheel. Follow
the procedure in this TSB to inspect the source of the noise and, if necessary, replace the Steering
Shaft Dust Cover.
Applicable Vehicles:
2022–2023 & 2025
GV70 (JK1)
2.5T & 3.5T
Before 06/27/2024
2024–2025
GV70 (JK1A)
2.5T & 3.5T
Before 11/01/2024
2023–2025
GV70 Electrified (JK1 EV)
Before 06/27/2024
2021–2025
GV80 (JX1)
2.5T & 3.5T
Before 06/26/2024
2025
GV80 Coupe (JX1)
3.5T
Before 06/26/2024
2021–2025
G80 (RG3)
2.5T & 3.5T
Before 06/26/2024
2023–2025
G80 (RG3 EV)
Before 06/26/2024
2023–2025
G90 (RS4)
3.5T
Before 06/26/2024
NOTICE
To avoid any potential damage to Genesis
EVs, Genesis
EV repairs can only be performed by EV
certified Genesis
retailers.
Circulate To: General Manager, Service Manager, Parts Manager, Warranty Manager, Service
Advisors, Technicians, Body Shop Manager, Fleet Repair
Parts Information:
GV70
(JK, JK1A)
56420-AR000FFF
GV70 Electrified
(JK1 EV)
GV80 / GV80 Coupe
(JX1)
G80
(RG3)
Kit contents:
Dust Cover
Kit
G80 Electrified
(RG3 EV)
56420-T6000FFF
•
MTG Bolt (2)
•
Dust Cap (1)
•
Dust Cover (1)
56420-T1000FFF
G90
(RS4)
Warranty Information:
All
GV70
(JK, JK1A)
GV70 Electrified
(JK1 EV)
G80 Electrified
(RG3 EV)
56415F05
56420F01
56420F02
0.3
M/H
0.8
M/H
56420F00
GV80 / GV80 Coupe
(JX1)
G80
(RG3)
Dust Cover Noise
Inspection
Dust Cover Noise
Inspection & Dust
Cover Kit Replacement
0.7
M/H
Refer to
WEBLTS for
applicable
part to labor
op code
combination
Q55
ZZ5
0.7
M/H
G90
(RS4)
NOTE 1: Normal warranty applies.
NOTE 2: Submit claim on Claim Entry Screen as “Warranty” type.
NOTE 3: This TSB includes repair justification photos. Refer to the latest Warranty Digital
Documentation Policy for requirements.
NOTE 4: The incident parts are subject to callback through the normal Warranty Technical Center
(WTC) parts return process. Claim is subject to debit if the part is NOT returned.
NOTE 5: If a part is found in need of replacement while performing this TSB and the affected part is
still under warranty, submit a separate claim using the same repair order. If the affected part is out of
warranty, submit a Prior Approval request for goodwill consideration prior to performing the work.
TSB #: 25-ST-001G
Page 2 of 12
Service Procedure:
NOTICE
Applying the recommended torque to all fasteners is essential to reduce potential issues from
occurring after the service procedure.
1.
Start the vehicle’s engine or put it in Ready
mode for EVs.
2.
Turn the steering wheel side to side and listen
for sound coming from the steering shaft dust
cover area.
i
Information
Refer to the videos below for examples of
steering shaft dust cover noise:
3.
•
https://youtu.be/jPXNQpof5Aw
•
https://youtu.be/mSOZyY43U1c
•
For G90 vehicles with E-SC, if the sound
exists, proceed to 12V Battery
Disconnection for G90 (RS4) equipped
with electric supercharger (E-SC).
•
For other vehicles, if the sound exists,
proceed to Dust Cover Kit Replacement
Procedure.
•
If the sound does NOT exist, TSB does
NOT apply.
TSB #: 25-ST-001G
Page 3 of 12
i
Information
For G90 (RS4) vehicles equipped with electric supercharger (E-SC), the 48V battery pack
must
be removed to gain access to the 12V battery. Follow the procedures below to disconnect the
12V battery. Other than this exception, the rest of the procedures in this TSB apply to all models
listed, including G90 (RS4) E-SC vehicles.
1.
Center the steering wheel, front wheels pointed
straight ahead.
Record customer’s radio presets, then turn off
the ignition switch. Wait at least 3 minutes
before continuing.
i
Information
Centering the steering wheel provides a
reference point when disconnecting and
reattaching the steering universal joint.
The steering u-joint is “keyed” on both
sides, allowing only one orientation of
installation.
2.
Remove the 48V battery system assembly
(BSA) by following the procedures described in
the service manual:
• Engine Electrical System -> 48V
Battery System -> Battery System
Assembly (BSA) -> Removal and
Installation
3.
With the BSA removed, the 12V battery is
accessible. Disconnect the battery negative (-)
terminal.
Battery Negative Terminal Tightening
Torque:
4.
lb-ft
6.5
lb-in
78
N.m
8.8
Proceed to Dust Cover Kit Replacement
Procedure, step 3.
TSB #: 25-ST-001G
Page 4 of 12
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