25PBD – 220EV Battery Electric Vehicle (BEV) Dana Cradle
Harness Connector
Number

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25PBD / NHTSA #: 25V182 / Transport Canada #: 2025-151

Supplier
Dana

Description
220EV Battery Electric Vehicle (BEV) Dana Cradle Harness Connector

Date
4/7/2025

What’s New
Safety Recall
Parts and procedures are now available.
Interim flagging has been removed from chassis in the PACCAR Registration and Warranty System and will now
display the safety recall number. Refer to Bulletin 99-048 for details. The chassis affected population has increased.

Introduction
Safety Recall
Parts and procedures are now available.
Interim SIR bulletin flagging in the PACCAR Registration and Warranty System has now been replaced with the
campaign number. Refer to Bulletin 99-048 for details.
Certain Peterbilt 220EV Battery Electric Vehicle (BEV) chassis equipped with certain DANA cradle harness
configurations may experience intermittent loss of electrical continuity in one or more terminal pins of the C40

connector on the cradle harness. This may occur without warning and can result in a loss of propulsion, which may
increase the risk of a crash.
Certified BEV technicians will perform an inspection of the C40 connector and replace the cradle harness, as
necessary.

Situation
106 – (93 US / 13 Canada) Vehicle Model Year 2024-2025 220EV chassis built from 04/30/2021 through
02/08/2024 equipped with a Dana Cradle Harness.

Resolution
Safety Recall
Service all chassis affected that enter your dealership, even if the customer has no issue with the chassis.
1. Review the attached chassis list for your dealer code and schedule your customer(s) for service if their
chassis is on the list.
2. In Service Management, select Campaign 25PBD to add it to the case. If the unit is released back into
service without performing the repair, make sure to also release the Campaign in Service Management.
3. If you are not using Service Management to start repair orders, review SIR for “Complete” next to the
25PBD campaign code prior to performing this repair.
4. Follow the procedures to inspect the C40 connector and replace the cradle harness, as necessary.

Federal Law
​It is a violation of Federal law for a dealer to sell or lease new vehicles covered by this recall until the defect or
noncompliance has been corrected.

Warranty
There is no time or mileage limit for this recall.
Peterbilt will pay for parts at dealer net plus applicable mark-up and labor:
NOTE
Claims submitted without
attachment of supplier
communication email are subject
to denial.
1.0 hours of labor to inspect the C40 connector terminal pins per Dana C40 Connector Inspection (includes
photos and the report for “Pass” inspections). Use Recommended Repair code 25PBD1.
12.5 hours of labor to inspect the C40 connector terminal pins and replace the cradle harness (includes
photos, report and cradle harness replacement for “Fail” inspections). Use Recommended Repair code

25PBD2.
Attach email of supplier communication that includes the photos and the report to the warranty claim.
For supplemental repairs, file a long form claim and use code 25PBD in the Campaign Code field.
File the claim within 7 days in accordance with Peterbilt warranty policy.

Take-Off Parts Disposition: Return the failed harness to the supplier.
1. After installing the new cradle harness, the faulty harness must be returned to Dana following Dana’s
warranty return process.
2. Pack the faulty harness into the replacement harness shipping box.
3. Print then pack the completed “DANA Cradle Harness Connecter C40 Inspection Report” form in the box

with the faulty harness.
4. Seal the box, then mark the outside of the box with the claim number and ship to:
Dana Incorporated
Commercial Vehicle Warranty Return Center
6515 Maumee Western
Maumee, OH 43537
PRWS CLAIM CODING​​​​
Campaign
25PBD​
Code:

Campaign
Type​

Claim
Truck​
Category:​

Repair Type​ ​Proactive

​Safety Recall

Customer 062 - Loose/Not
23 - Poor
Concern Properly
​Causal Code Connection, Not
Code
Attached​
Connected​
Corrective
​12 - Repair
Responsibility
Action
​SUP-Supplier
Recall/Campaign Code: ​
Code ​
Failure
​046-002-001
Location​

​Causal Part

​CBL1775126
B25-15A
1.0 hours
25PBD Inspect
C40 Connector
Terminal Pins
(includes photos
and report)

Supplier
Code​

​23031EV

​SRT Code

B25-15B
12.5 hours
25PBD Inspect
and
Remove/Replace
Cradle Harness if
C40 Connector
Fails Inspection.
Includes All
Steps to Remove
and Replace the
Cradle Harness
Following
Bulletin
Procedure.
Includes
Inspection
(includes photos
and report)

Procedure
Please follow your dealership's safety procedures and precautions to ensure the vehicle can be safely repaired

and maintained.
WARNING!
The repair must be performed by
a LEVEL 1 certified BEV
technician or higher. Refer to
Bulletin 46-001 for details.
1. Inspect the C40 connector per Dana C40 Connector Inspection.

If PASS,
Complete remainder of the ‘If Pass’ section
Complete the Dana Cradle Harness Connecter C40 Visual Inspection Report
If FAIL,
Complete remainder of the ‘If Fail’ section
Complete the Dana Cradle Harness Removal and Installation
Complete the Dana Cradle Harness Connecter C40 Visual Inspection Report

Parts
NOTE
Parts are only required when the
cradle harness requires
replacement. Inspect cradle
harness per Dana C40 Connector
Inspection.

The following parts are available through PACCAR Parts.
​Part Number

​ art
P
​Quantity
Description

​CBL1775126

​LV CRADLE
HARNESS

​1

​BARBED
FAS509201800 CABLE TIEDOWNS

​13

FAS509200900

​15

​ZIP TIE

​BUTTON
HEAD TIE
FAS509201300
105LB
9.6"L BLK

​6

Links
25PBD PB Chassis List - Bulletin
25PBD Dana C40 Connector Inspection
25PBD Dana Cradle Harness Connecter C40 Visual Inspection Report

25PBD Dana Cradle Harness Removal and Installation
25PBD Final US Customer Letter
25PBD Final CA Customer Letter-English
46-001 - Battery Electric Vehicle Service Information

Revision History
08/18/2025: Interim bulletin has been updated to a final bulletin. Parts and procedures are now available. Interim
SIR bulletin flagging in the PACCAR Registration and Warranty System has now been replaced with the campaign
number. Refer to Bulletin 99-048 for details. The chassis affected population has increased.
6/26/2025: Situation section count was revised from 16 chassis to 106 chassis. The updated chassis list has been
uploaded.
4/11/2025: Interim bulletin chassis are now flagged in the PACCAR Registration and Warranty System. Refer to
Bulletin 99-048 for details.

Peterbilt Motors Company
Customer Experience
1700 Woodbrook St.
Denton, TX 76205
(940) 591-4000

Select the date.

IMPORTANT SAFETY RECALL
This notice applies to your vehicle. Your VIN(s) can be found on the bottom or back of this page.
Subject:

25PBD – Medium Duty Battery Electric Vehicle DANA Cradle Harness Connector
NHTSA: 25V182
EXPIRATION DATE: NONE

Dear Peterbilt Customer,
This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act.
Peterbilt Motors Company has decided that a defect which relates to motor vehicle safety exists in Model Year 2022-2025 220EV vehicles
manufactured from 04/30/2021 through 10/16/2023 with a DANA cradle harness. Certain Medium Duty Battery Electric Vehicles may
experience intermittent continuity in one or more terminal pins of the C40 connector on the cradle harness. As a result, intermittent
connections in the C40 connector may result in a loss of propulsion, which may increase the risk of a crash.
What is the problem?

Intermittent continuity in the C40 connector may result in a loss of propulsion, which may
increase the risk of a crash.

What will your dealer do?

Your Peterbilt dealer will inspect and replace the cradle harness as necessary.

What should you do?

Contact your dealer immediately to schedule an appointment.

Peterbilt has initiated this recall to remedy the issue at no charge to you. Please contact your Peterbilt dealer to schedule an
appointment for these services. To find your Peterbilt dealer, please visit the “Find a Dealer” link at www.Peterbilt.com or scan the QR
code. When contacting your Peterbilt dealer, reference the Safety Recall number, NHTSA Recall Number, and VIN(s) listed in this
letter. This repair may take up to 13 hours of labor depending on dealer scheduling.
If you had this repair performed before receiving this letter, you may be eligible to receive reimbursement for the cost of obtaining a prenotification remedy of the problem associated with this recall. Receipts for parts and/or labor are required for consideration of
reimbursement. Contact your local Peterbilt dealership for details.
If you require further information about this recall or experience any difficulty in making arrangements for this repair, please contact the
Peterbilt Customer Experience Department at PB.Tech.Pubs.Dept@paccar.com.
If you conclude that Peterbilt has not enabled you to remedy this defect in a reasonable time and without charge, you may submit a
complaint to: Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue, S.E., Washington, DC 20590, or
call the toll free Vehicle Safety Hotline at 1-888-327-4236 (TTY: 1-800-424-9153); or go to http://www.safercar.gov.
Federal regulation requires that any vehicle lessor receiving this recall notice must forward a copy of this notice to the lessee within ten
days. If you no longer own this vehicle, we would appreciate your advising us of the new owner. Please send all known ownership and
address changes to PBDiv.Warranty.Docs@paccar.com.
We apologize for any inconvenience this procedure may cause and thank you for your participation in helping Peterbilt provide the
highest levels of customer satisfaction and service expertise. We value your business and appreciate your ongoing loyalty to Peterbilt
and its dealer network. Industry-leading quality, performance and reliability are hallmarks of Peterbilt products, and we thank you for
making Peterbilt your truck of choice.
Sincerely,
Peterbilt Motors Company

Peterbilt Motors Company
Customer Experience
1700 Woodbrook St.
Denton, TX 76205
(940) 591-4000

Select the date.

IMPORTANT SAFETY RECALL
This notice applies to your vehicle. Your VIN(s) can be found on the bottom or back of this page.
Subject:

25PBD – Medium Duty Battery Electric Vehicle DANA Cradle Harness Connector
Transport Canada Recall: 2025-151
EXPIRATION DATE: NONE

Dear Peterbilt Customer,
This notice is sent to you in accordance with the requirements of the Motor Vehicle Safety Act. This is to inform you that your vehicle
may contain a defect that could affect the safety of a person.
Peterbilt Motors Company has decided that a defect which relates to motor vehicle safety exists in Model Year 2024-2025 220EV vehicles
manufactured from 04/30/2021 through 10/16/2023 with a DANA cradle harness. Certain Medium Duty Battery Electric Vehicles may
experience intermittent continuity in one or more terminal pins of the C40 connector on the cradle harness. As a result, intermittent
connections in the C40 connector may result in a loss of propulsion, which may increase the risk of a crash.
What is the problem?

Intermittent continuity in the C40 connector may result in a loss of propulsion, which may increase
the risk of a crash.

What will your dealer do?

Your Peterbilt dealer will inspect and replace the cradle harness as necessary.

What should you do?

Contact your dealer immediately to schedule an appointment.

Peterbilt Motors Company has initiated this recall to remedy the issue with no charge to you. Please contact your Peterbilt dealer to
schedule an appointment for these services. To find your Peterbilt dealer, please visit the “Find a Dealer” link at www.Peterbilt.com or
scan the QR code. When contacting your Peterbilt dealer, reference the Safety Recall number, Transport Canada Recall Number, and
VIN(s) listed in this letter. This repair may take up to 13 hours of labor depending on dealer scheduling.
If you had this repair performed before receiving this letter, you may be eligible to receive reimbursement for the cost of obtaining a prenotification remedy of the problem associated with this recall. Receipts for parts and/or labor are required for consideration of
reimbursement. Contact your local Peterbilt dealership for details.
If you require further information about this recall or experience any difficulty in making arrangements for this repair, please contact the
Peterbilt Customer Experience Department at PB.Tech.Pubs.Dept@paccar.com.
For additional information about the recall, you can contact Transport Canada at 1-800-333-0510.
Federal regulation requires that any vehicle lessor receiving this recall notice must forward a copy of this notice to the lessee within ten
days. If you no longer own this vehicle, we would appreciate your advising us of the new owner. Please send all known ownership and
address changes to PBDiv.Warranty.Docs@paccar.com.
We apologize for any inconvenience this procedure may cause and thank you for your participation in helping Peterbilt provide the
highest levels of customer satisfaction and service expertise. We value your business and appreciate your ongoing loyalty to Peterbilt
and its dealer network. Industry-leading quality, performance and reliability are hallmarks of Peterbilt products, and we thank you for
making Peterbilt your truck of choice.
Sincerely,
Peterbilt Motors Company