NHTSA ID Number: 11022299
Manufacturer Communication Number: 25H03
TSB/Document Date: 2025-09-02
Summary
Certain 2024 - 2025 Model Year Bronco, Bronco Sport, Corsair, Escape, Explorer, Maverick, Mustang
, and Ranger Vehicles with 1.5L, 2.0L, or 2.3L Engine Spark Plug Replacement
Service Engineering Operations
Customer Service Division
Ford
Motor Company
PO Box 1904
Dearborn, Michigan 48121
August 28, 2025
TO:
All U.S. Ford
and Lincoln
Dealers
SUBJECT:
Harvest Program 25H03
Certain 2024 - 2025 Model Year Bronco, Bronco Sport, Corsair, Escape, Explorer,
Maverick, Mustang
, and Ranger Vehicles with 1.5L, 2.0L, or 2.3L Engine
Spark Plug Replacement
PROGRAM TERMS
This program will be in effect through February 28, 2026. There is no mileage limit for this program.
URGENCY / EXPIRATION DATE
This Harvest Program has an expiration date of February 28, 2026 to encourage dealers and
customers to have this service performed as soon as possible. Customers will be notified in 2 phases,
with the total number of both phases not to exceed 500.
We recommend dealers utilize their FSA VIN Lists’ names and address to contact customers with
affected vehicles. This will help minimize the number of vehicles that may experience engine damage,
which requires a more extensive repair. FSA VIN Lists are expected to be available on August 28,
2025.
AFFECTED VEHICLES
Vehicle
Model Year
Assembly Plant
Build Date Range
Bronco
2025
Michigan
May 31, 2024 through May 27, 2025
Bronco Sport
2025
Hermosillo
March 7, 2024 through May 27, 2025
Corsair
2024 – 2025
Louisville
July 19, 2023 through May 27, 2025
Escape
2024 – 2025
Louisville
July 20, 2023 through May 27, 2025
Explorer
2025
Chicago
December 6, 2023 through May 27, 2025
Maverick
2025
Hermosillo
April 11, 2024 through May 27, 2025
2024 – 2025
Flat Rock
September 7, 2022 through May 27, 2025
Ranger
2025
Michigan
May 29, 2024 through May 27, 2025
U.S. population of affected vehicles: 502,543, however, no more than 500 vehicles will be selected for
this harvest program. Affected vehicles are identified in OASIS and FSA VIN Lists.
REASON FOR THIS PROGRAM
Ford
Product Development (PD) is conducting a harvest program among selected vehicles to
examine spark plugs on engines with high levels of pre-ignition. Using connected vehicle data, PD will
select up to 500 vehicles exhibiting this condition. The customers will be contacted via an owner letter
and requested to visit their dealer for a spark plug replacement. They may, or may not, have a
Malfunction Indicator Lamp (MIL) and may not exhibit any outward misfire or drivability concerns.
Copyright 2025 Ford
Motor Company
Replacing the specified spark plug may prevent future Diagnostic Trouble Codes (DTCs) and possible
engine damage.
SERVICE ACTION
Dealers are to refer to the VIN list supplied with the bulletin and replace the spark plug for the
specified cylinder. This service must be performed on all affected vehicles at no charge to the vehicle
owner. Spark plug replacement closes this FSA. If the vehicle displays a MIL after spark plug
replacement, refer to the appropriate section of the workshop manual. Spark plugs will be called back
for engineering analysis.
To assist vehicle owners to have this repair completed, dealers should:
• Arrange for a mobile repair at the owner’s location, or:
• Arrange to pick up the owner’s vehicle and drive it to the dealership for repairs
o Re-deliver the owner’s vehicle after repairs have been completed.
• Pick-Up & Delivery and mobile service should be made available for all customers. Refer to
the Rental and Claiming sections for further details.
OWNER NOTIFICATION MAILING SCHEDULE
Owner letters are expected to be mailed the week of September 2, 2025 or sooner. Dealers should
repair any affected vehicles that are on the attached VIN list that arrive at their dealerships, whether
or not the customer has received a letter.
ATTACHMENTS
• Administrative Information
• Labor Allowances and Parts Ordering Information
• Technical Instructions
• Mobile Service Repair Assessment
• Mobile Repair/Vehicle Pick-Up & Delivery Record
• Owner Notification Letters
• Additional Attachments: VIN list of selected vehicles
QUESTIONS & ASSISTANCE
For questions and assistance, contact the Special Service Support Center (SSSC) via the SSSC Web
Contact Site. The SSSC Web Contact Site can be accessed through the Professional Technician
System (PTS) website using the SSSC link listed at the bottom of the OASIS VIN report screen or
listed under the SSSC tab.
Customer Service Division
Copyright 2025 Ford
Motor Company
Administrative Information
Page 1 of 5
Harvest Program 25H03
MOBILE SERVICE REPAIR ASSESSMENT LEVEL
• All repairs in this program have the following assessment level:
- Light Mobile Service
MOBILE REPAIR RECOMMENDATIONS
• Confirm with the customer a mobile repair is feasible.
• Check OASIS before going to the customer’s home or business to confirm if any other
outstanding FSA needs to be completed.
• Transportation – due to the simplicity of this repair, a specialty vehicle is not required.
MOBILE REPAIR ADDITIONAL INFORMATION
Please ensure the technician brings the following to the mobile repair destination:
• Printed Technical Instructions
• Printed Repair/Work Order or any other necessary documentation as customer copy(s)
o Documents could also be emailed to the customer.
• Shirt/uniform and vehicle graphic with the dealership or Ford
logos are recommended.
• Recommended specialty tools: Thin-walled spark plug socket.
MOBILE REPAIR QUESTIONS AND ASSISTANCE
• For questions and assistance, contact the Special Service Support Center (SSSC) via the
SSSC Web Contact Site. Work with Dealership warranty administrator to create a SSSC
contact ID#.
• Once an SSSC agent responds to the new contact ID#, you may opt to call the SSSC hotline:
(800) 325-5621.
OASIS ACTIVATION
OASIS will be activated on August 28, 2025.
FSA VIN LISTS ACTIVATION
FSA VIN Lists will be available through https://web.fsavinlists.dealerconnection.com on August 28,
2025. Owner names and addresses will be available by September 10, 2025.
NOTE: Your FSA VIN Lists may contain owner names and addresses obtained from motor vehicle
registration records. The use of such motor vehicle registration data for any purpose other than in
connection with this program is a violation of law in several states, provinces, and countries.
Accordingly, you must limit the use of this listing to the follow-up necessary to complete this service
action.
Copyright 2025 Ford
Motor Company
Administrative Information
Page 2 of 5
Harvest Program 25H03
SOLD VEHICLES
• Owners of affected vehicles will be directed to dealers for repairs.
• Immediately contact any of your affected customers whose vehicles are not on your VIN list
but are identified in OASIS. Give the customer a copy of the Owner Notification Letter (when
available) and schedule a service date.
• Correct other affected vehicles identified in OASIS which are brought to your dealership.
• Dealers are to prioritize repairs of customer vehicles over repairs of new and used vehicle
inventory.
STOCK VEHICLES
• Correct all affected units in your new vehicle inventory before delivery.
• Use OASIS to identify any affected vehicles in your used vehicle inventory.
BRANDED / SALVAGED TITLE VEHICLES
Affected branded / salvaged title vehicles are eligible for this service action.
OWNER REFUNDS
Refunds are not approved for this program.
RENTAL VEHICLES
Rental vehicles are not approved for this program.
MOBILE SERVICE CLAIMING QUESTIONS
Dealers participating in the Remote Experience Program:
• Ford
and Lincoln
Dealers - refer to EFC16629, Announcing the 2025 Remote Experience
Program.
Dealers NOT participating in the 2025 Remote Experience Program:
For questions and assistance, contact the Special Service Support Center (SSSC) via the SSSC Web
Contact Site. Work with the Dealership warranty administrator to create an SSSC contact ID#.
• Once an SSSC agent responds to the new contact ID#, you may opt to call the SSSC hotline:
(800) 325-5621.
Copyright 2025 Ford
Motor Company
Administrative Information
Page 3 of 5
Harvest Program 25H03
FORD
PICK-UP & DELIVERY
• Dealers participating in the Remote Experience Program –
o Refer to EFC16629, Announcing the 2025 Remote Experience Program for additional
details.
• Dealers NOT participating in the 2025 Remote Experience Program –
o Dealers may claim one-half labor hour per repair for vehicle Pick-Up & Delivery
services.
o Dealers must retain a Vehicle Pick-Up & Delivery Record with the repair order
documentation.
LINCOLN
PICK-UP & DELIVERY
• Owners of Lincoln
vehicles within a 4 year / 50,000-mile warranty have the option of
requesting Pick-Up & Delivery service from their dealership. For details, reference EFC15921,
2025 Lincoln
Pick-Up & Delivery Program Announcement.
• For Lincoln
vehicles outside of 4 years / 50,000-mile warranty, refer to refer to EFC16629,
Announcing the 2025 Remote Experience Program
• Dealers NOT participating in the 2025 Remote Experience Program
o For Lincoln
vehicles outside of 4 years / 50,000-mile warranty, see labor claiming table
below.
ADDITIONAL REPAIR (LABOR TIME AND/OR PARTS)
Additional repairs identified as necessary to complete the FSA should be managed as follows:
• For related damage and access time requirements, refer to the Warranty and Policy Manual /
Section 6 – Ford
& Lincoln
Program Policies / General Information & Special Circumstances
for FSAs / Related Damage.
• For vehicles within new vehicle bumper-to-bumper warranty coverage, no SSSC
approval is required, although related damage must be on a separate repair line with the
“Related Damage” radio button checked.
o Ford
vehicles – 3 years or 36,000 miles
o Lincoln
vehicles – 4 years or 50,000 miles
• For vehicles outside new vehicle bumper-to-bumper warranty coverage:
o Submit an Approval Request to the SSSC Web Contact Site before completing the
repair.
Copyright 2025 Ford
Motor Company
Administrative Information
Page 4 of 5
Harvest Program 25H03
CLAIMS PREPARATION AND SUBMISSION
• Technician Competency Requirement: The STST Competency 10 certification requirement
in the U.S. market only will be enforced starting with repair orders opened on or after August
31, 2024. FSA repairs will reject and the claim will not be paid if the repairing technician is not
certified in STST Competency 10 FSA. See EFC15936 for more details.
• Claim Entry: Enter claims using Dealer Management System (DMS) or One Warranty
Solution (OWS) online.
o When entering claims:
Claim type 31: Field Service Action
Sub Code: 25H03
Customer Concern Code (CCC): E29
Condition Code (CC): 42
Causal Part Number: 12Y, Quantity 0
o For additional claims preparation and submission information, refer to the Recall and
Harvest Program Repairs in the OWS User Guide.
• Related Damage/Additional labor and/or parts: Must be claimed as Related Damage on a
separate repair line from the FSA with the same claim type and subcode as described in Claim
Entry above.
IMPORTANT: Click the Related Damage Indicator radio button.
• Lincoln
Pick-Up & Delivery: Claims for Lincoln
Pick-Up & Delivery should be submitted on a
separate line from the FSA. Refer to EFC15921, 2025 Lincoln
Pick-Up & Delivery Program
Announcement for details.
o For Lincoln
vehicles outside of 4 years / 50,000-mile warranty, refer to refer to EFC16629,
Announcing the 2025 Remote Experience Program
o Dealers NOT participating in the 2025 Remote Experience Program
For Lincoln
vehicles outside of 4 years / 50,000-mile warranty, see labor
claiming table below.
• Ford
Pick-Up & Delivery:
o Dealers participating in the Remote Experience Program –
Refer to EFC16629, Announcing the 2025 Remote Experience Program for
additional details.
o Dealers NOT participating in the 2025 Remote Experience Program –
Dealers may claim one-half labor hour per repair for vehicle Pick-Up & Delivery
services.
Dealers must retain a Vehicle Pick-Up & Delivery Record with the repair order
documentation.
Copyright 2025 Ford
Motor Company
Administrative Information
Page 5 of 5
Harvest Program 25H03
•
Mobile Repair:
o Dealers participating in the 2025 Remote Experience Program –
Ford
and Lincoln
- Refer to EFC16629, Announcing the 2025 Remote
Experience Program for additional details.
o Dealers NOT participating in the 2025 Remote Experience Program –
Mobile repair allowances can be claimed for dealer-performed mobile repairs.
Dealers that are working with Ford
-contracted mobile repair companies should
refer to those companies for claiming instructions.
For dealer-performed mobile repairs, retain a copy of the Service Management
signed record (see Mobile Repair/Vehicle Pick-Up & Delivery Record), with the
repair order documentation.
Claim the mobile repair allowance Labor Operation Code 25H03MM along with
the applicable Labor Operation Code for the repair (refer to the Labor
Allowances table in Labor Allowances and Parts Ordering Information).
Copyright 2025 Ford
Motor Company
Labor Allowances and Parts Ordering Information
Page 1 of 3
Harvest Program 25H03
LABOR ALLOWANCES
Description
Labor Operation
Labor Time
Review the vehicle’s Warranty Repair History on the Professional Technician System (PTS).Did the
vehicle have any of the spark plugs replaced in the last 3 months? If yes, no further action needed.
This FSA is complete. If not, refer to FSA VIN list to determine if vehicle is currently included in the
harvest program. If vehicle is still eligible, replace only the spark plug indicated for that VIN in the
attached VIN list. The removed spark plug must be returned to Ford
for Engineering analysis. This
completes the FSA. If vehicle displays MIL after spark plug replacement, refer to Workshop Manual
diagnostics.
Bronco 2.3L engine – replace specified spark plug.
25H03B
0.3 Hours
Bronco Sport 1.5L engine - replace specified spark plug.
25H03C
0.3 Hours
Bronco Sport 2.0L engine - replace specified spark plug.
25H03D
0.3 Hours
Corsair 2.0L engine - replace specified spark plug.
25H03E
0.7 Hours
Escape 1.5L engine - replace specified spark plug.
25H03F
0.4 Hours
Escape 2.0L engine - replace specified spark plug.
25H03G
0.7 Hours
Explorer 2.3L engine - replace specified spark plug.
25H03H
0.3 Hours
Maverick 2.0L engine - replace specified spark plug.
25H03J
0.3 Hours
Mustang
2.3L engine - replace specified spark plug.
25H03K
0.3 Hours
Ranger 2.3L engine - replace specified spark plug.
25H03L
0.3 Hours
Mobile Service:
This allowance is only for non-eligible 2025 Remote
Experience Program Dealers.
Can be used when the repair takes place away from the
dealership.
If Additional Time is Required Due to Travel, Please Submit
an SSSC Approval Form.
25H03MM
0.5 Hours
Lincoln
Vehicle Pick-Up & Delivery Allowance: Only
vehicles outside of Lincoln
Pick-Up & Delivery contract
coverage of 4 years/50,000 miles for dealers NOT
participating in the 2025 Remote Experience Program.
NOTE: This allowance is for dealer-performed vehicle PickUp & Delivery for dealership repairs only. Can only be
claimed once, regardless of outstanding FSAs repaired.
25H03LL
0.5 Hours
Ford
Vehicle Pick-Up & Delivery Allowance:
This allowance is only for non-eligible 2025 Remote
Experience Program Dealers.
NOTE: This allowance is for dealer-performed vehicle PickUp & Delivery for dealership repairs only. Can only be
claimed once, regardless of outstanding FSAs repaired.
25H03PP
0.5 Hours
Copyright 2025 Ford
Motor Company
Labor Allowances and Parts Ordering Information
Page 2 of 3
Harvest Program 25H03
Order the parts below through normal order processing channels:
Claim
Quantity
Package
Order
Quantity
Number
in
Package
JYSP-12Y-PTX
1
1
1
W712334-S440
4
2
3
Cross Brace Nut (Mustang
)
Service Part
Number
Description
PZ1Z-758-C
1
1
1
Crankcase Vent Tube (Corsair)
To guarantee the shortest delivery time, an emergency order for parts must be placed.
DEALER PRICE
For the latest prices, refer to DOES II.
PARTS RETENTION, RETURN, & SCRAPPING
Follow the provisions of the Warranty and Policy Manual, Section 1 - WARRANTY PARTS
RETENTION AND RETURN POLICIES. If a replaced part receives a scrap disposition, the part must
be scrapped by all applicable local, state, and federal environmental protection and hazardous
material regulations. Federal law prohibits selling motor vehicle parts or components that are under
safety, compliance, or emissions recall.
EXCESS STOCK RETURN
The excess stock returned for credit must have been purchased from Ford
Customer Service Division
by Policy Procedure Bulletin 4000.
Copyright 2025 Ford
Motor Company
Labor Allowances and Parts Ordering Information
Page 3 of 3
Harvest Program 25H03
REPLACED FSA PARTS INSPECTION AND SIGN OFF
Effective March 1st, 2021, all parts replaced as part of an FSA repair with a repair order open date of
March 1st, 2021, or later must be inspected and signed off on the repair order by a member of your
dealer’s fixed operations management team or an employee the task has been delegated to. If the
task is to be delegated to a non-management employee, the employee needs to be someone other
than the technician who completed the repair and needs to understand the importance of completing
this task consistently and accurately.
• All parts replaced as part of an FSA repair should be returned to the parts department
following the Warranty Parts Retention and Return Policies.
• Inspect the replaced parts to verify the FSA repair was completed.
• If the FSA repair is found to be complete, the designated employee signs the repair order line
or parts return stamp area (electronic or hand signed) for the FSA repair indicating the parts
were inspected and validated to have been replaced.
• After the parts have been inspected, they should be handled based on the guidance in the
parts status report in the Online Warranty System (Hold, Return, CORE, Scrap, etc.). Please
visit FMCDEALER > PARTS & SERVICE > WARRANTY ADMINISTRATION & WARRANTY
PARTS RETURN for the latest Immediate Scrap List information.
• This process is subject to review during warranty audits for FSA repairs with a repair order
open date of March 1st, 2021, or later. Any eligible FSA claims requiring parts replacement
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TSB/Document ID: 25H03
Replacement Service Bulletin Number:
MFR Communication Date: 2025-08-28
MFR Internal Campaign ID/Software Version:
Communication Type: Other
NHTSA Components: ENGINE
MFR Component System:
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