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NHTSA ID Number: 11022144

Manufacturer Communication Number: TSB 25-2308

TSB/Document Date: 2025-08-26


Summary

Some of the vehicles listed in the Model statement above may exhibit an illuminated malfunction indicator lamp (MIL) with diagnostic trouble codes (DTCs) P0455, P0456, P0442 and/or P04EE. This may be due to a chaffing or rubbing condition between the fuel vapor canister line and the air vent hose.


25-2308

TECHNICAL SERVICE BULLETIN
Illuminated MIL With DTCs P0455, P0456, P0442 And/Or P04EE

19 August
2025

Model:
FordeBay logo
2022-2024 Maverick
Markets: North American markets only
Issue: Some of the vehicles listed in the Model statement above may exhibit an illuminated MIL with DTCs P0455,
P0456, P0442 and/or P04EE. This may be due to a chafing or rubbing condition between the fuel vapor canister line
and the air vent hose.
Action: For vehicles that meet all of the criteria in the Issue and Model statements, follow the Service Procedure to
install a new fuel vapor canister line that includes a clip to maintain the gap with the air vent hose.
Parts
Service Part Claim
Number
Quantity

Package
Order
Quantity

Number in
Package

Description

LX6Z-5A215D

1

1

1

NZ6Z9A068-A

1

1

1

NZ6Z9A068-B

1

1

1

W720526S450B

4

1

4

LX6Z-4B496A

2

2

1

SZ6Z9D333-B

1

1

1

NZ6Z9D333-J

1

1

1

VC-13DL-G

As
Needed

As Needed

Motorcraft® Yellow Prediluted
Antifreeze/Coolant (HybrideBay logo only) (All
Markets Except Canada)

CVC-13DL-G

As
Needed

As Needed

Motorcraft® Yellow Prediluted
Antifreeze/Coolant (HybrideBay logo only)
(Canada Only)

Note

Exhaust Clamp
Long Fuel Tank Foam Pad (2.5L)
Short Fuel Tank Foam Pad (2.5L)
Fuel Tank Bolts
Driveshaft Flange Bolts

1 Set Includes 3
Bolt And Washer
Assemblies

Fuel Vapor Canister Line (2.0L)
Fuel Vapor Canister Line (2.5L)

Service part numbers and "number in package" quantity may change after publication, thus also affecting the
"package order quantity". Refer to the parts catalog for the latest information.
Claim Quantity refers to the total number of individual pieces required to repair the vehicle.
Package Order Quantity refers to the amount of the service part number package(s) required to repair the vehicle.
Number In Package refers to the number of individual pieces included in a service part number package.
As Needed indicates the part is necessary but amount of the part may vary and/or is not a whole number. Parts can
be billed out as non-whole numbers, including less than 1.
Warranty Status: Eligible under provisions of New Vehicle Limited Warranty (NVLW)/Emissions Warranty/Service
Part Warranty (SPW)/Service Part New Vehicle (SPNV)/Extended Service Plan (ESP) coverage. Limits/policies/prior

approvals are not altered by a TSB. NVLW/Emissions Warranty/SPW/SPNV/ESP coverage limits are determined by
the identified causal part and verified using the OASIS part coverage tool.
Labor Times
Operation
No.

Description

Time

2022-2024 Maverick 2.0L FWD: Inspect And Replace Fuel Vapor Canister Line Includes Time
To Remove And Install Fuel Tank (Do Not Use With Any Other Labor Operations)

252308A

2.1
Hrs.

2022-2024 Maverick 2.0L AWD: Inspect And Replace Fuel Vapor Canister Line Includes Time
To Remove And Install Fuel Tank (Do Not Use With Any Other Labor Operations)

252308B

2.7
Hrs.

2022-2024 Maverick HybrideBay logo: Inspect And Replace Fuel Vapor Canister Line Includes Time To
Remove And Install Fuel Tank (Do Not Use With Any Other Labor Operations)

252308C

2.3
Hrs.

Repair/Claim Coding
Causal Part:

9D333

Condition Code: 30

Service Procedure
1. Inspect the fuel vapor canister line for chafing or rubbing damage caused by contact against the air vent hose. Is
the fuel vapor canister line damaged due to chafing or rubbing contact against the air vent hose? (Figure 1)
Figure 1 - Location Of The Chafing/Rubbing Condition

(1). Yes - proceed to Step 2.
(2). No - this article does not apply, perform normal diagnostics outside of this article. Refer to the WSM, Section
303-13A Evaporative Emissions > Diagnosis and Testing.
2. Lower the fuel tank. Refer to the WSM, Section 310-01A > Fuel Tank and Lines > Removal and Installation.
(1). For gas vehicles: Refer to the WSM, Section 310-01A Fuel Tank and Lines - 2.0L EcoBoosteBay logo > Removal and
Installation.
(2). For hybrideBay logo vehicles: Refer to the WSM, Section 310-01B Fuel Tank and Lines - 2.5L Duratec > Removal and
Installation.
3. Remove the fuel pump shield. (Figure 2)
Figure 2

4. Disconnect the quick release coupling of the fuel vapor canister line that connects to the fuel pump. (Figure 3)
Figure 3

(1). Discard the fuel vapor canister line.
5. Install a new fuel vapor canister line.
NOTE: The new fuel vapor canister line includes a clip to maintain the gap against the air vent hose. (Figure
4)
Figure 4

(1). Secure the new vapor canister line to the air vent hose using the new clip.
6. To assemble the vehicle, reverse the removal procedure.
7. Clear DTCs using FDRS.

© 2025 FordeBay logo Motor Company
All rights reserved.
NOTE: The information in Technical Service Bulletins is intended for use by trained, professional technicians with the knowledge, tools, and
equipment to do the job properly and safely. It informs these technicians of conditions that may occur on some vehicles, or provides information
that could assist in proper vehicle service. The procedures should not be performed by "do-it-yourselfers". Do not assume that a condition
described affects your car or truck. Contact a FordeBay logo or LincolneBay logo dealership to determine whether the Bulletin applies to your vehicle. Warranty Policy
and Extended Service Plan documentation determine Warranty and/or Extended Service Plan coverage unless stated otherwise in the TSB article.
The information in this Technical Service Bulletin (TSB) was current at the time of printing. FordeBay logo Motor Company reserves the right to supersede
this information with updates. The most recent information is available through FordeBay logo Motor Company's on-line technical resources.

1

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TSB/Document ID: TSB 25-2308

Replacement Service Bulletin Number:

MFR Communication Date: 2025-08-20

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: FUEL/PROPULSION SYSTEM

MFR Component System:

MFR Component Subsystem:


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