Loading...

NHTSA ID Number: 11021971

Manufacturer Communication Number: TSB 25-2300

TSB/Document Date: 2025-08-19


Summary

This bulletin supersedes TSB 25-2131 to add reprogram for later level software, new Steps 1-4 in Service Procedure. Updated Part List with 3 superseded part numbers. Some of the vehicles listed in the Model statement above may exhibit at least one of the following conditions: * Harsh engagement * Delayed engagement * Harsh shift * Delayed shift * Illuminated malfunction indicator lamp (MIL) with diagnostic trouble codes (DTC) P0751, P0752, P0756, P0757, P0761, P0762, P0766, P0767, P0771, P0772, P2700, P2701, P2702, P2703, P2704, P2705, P2707, P2708, P0729, P0731, P0732, P0733, P0734, P0735, P0736, P076F, P07D9, P07F6 and/or P07F7 stored in the powertrain control module (PCM) or transmission control module (TCM). This may be due to PCM software and/or axial movement of the CDF clutch cylinder (7H351) sleeve causing hydraulic circuit leaks. NOTE: If internal transmission service is required to address a concern detected with the CDF clutch cylinder following this article, technicians should carefully inspect, replace other transmission components and flush transmission fluid cooler only as necessary


W715618-S437

4

1

4

Torque Converter Nuts

W716331-S439

4

1

4

Transmission Crossmember Bolts

W718943-S439

2

1

4

Front Subframe Rearward Bolts

W719972-S439

5

2

4

Front Axle Bolts (AWD)

W720688-S439

1

1

4

Front Axle To Transmission Bolt (AWD)

W709653-S303

2

1

4

Front Floor Heat Shield - Pop Rivets

W505264-S442

2

2

1

Driveshaft Safety Strap Bolts (If Equipped)

KK2Z-00811-A

2

2

1

Wheel Hub Nut

W500463-S442

4

1

4

Brake Caliper Anchor Plate Bolt

W719976-S439

2

1

4

Front Axle Tube Bolt

XY-75W140-QL

As Needed

As Needed

Motorcraft® SAE 75W-140 Synthetic Rear Axle Lubricant

VC-13DL-G

As Needed

As Needed

Motorcraft® Yellow Prediluted Antifreeze/Coolant (All Markets Except Canada)

CVC-13DL-G

As Needed

As Needed

Motorcraft® Yellow Prediluted Antifreeze/Coolant (Canada Only)

XG-1-E1

As Needed

As Needed

Motorcraft® Premium Long-Life Grease

XL-5-A

As Needed

As Needed

Motorcraft® Multi-Purpose Grease Spray

XT-10-QLVC

As Needed

As Needed

Motorcraft® MERCON® LV Automatic Transmission Fluid (4WD) (All Markets
Except Canada)

CXT-10-LV6

As Needed

As Needed

Motorcraft® MERCON® LV Automatic Transmission Fluid (4WD) (Canada Only)

XT-12-QULV

As Needed

As Needed

Motorcraft® MERCON® ULV Automatic Transmission Fluid

Parts - Transit Transmission Removal And Installation - Parts To Inspect And Replace Only If Necessary
Service Part
Number

Package Order
Quantity

Claim Quantity

Number in
Package

LJ9Z-7J227-A

Only If Necessary (4 Possible)

Only If Necessary (4
Possible)

1

LK4Z-3A427-A

Only If Necessary (1 Possible)

Only If Necessary (1
Possible)

1

LK4Z-3A428-A

Only If Necessary (1 Possible)

Only If Necessary (1
Possible)

1

W718758-S300

Only If Necessary (2 Possible)

Only If Necessary (1
Possible)

4

W719583-S900

Only If Necessary (2 Possible For 3.5L EcoBoosteBay logo, 4 Possible
For 3.5L Duratec)

Only If Necessary (1
Possible)

4

W720627-S900

Only If Necessary (2 Possible)

Only If Necessary (1
Possible)

4

Description
Transmission Fluid Cooler Tube Seals
Left Inner CV Joint Halfshaft (AWD)
Right Outer CV Joint Halfshaft (AWD)
Engine BlockeBay logo Dowel Pins (3.5L)
Catalytic Converter Studs (3.5L) (AWD)
Left Catalytic Converter Studs (3.5L
EcoBoosteBay logo) (AWD)

Parts - Explorer Transmission Removal And Installation
Service Part
Number

Package Order
Quantity

Claim Quantity

Number in
Package

Description

W715131-S442

2

1

4

Transmission Fluid Cooler Tube Bracket Bolts

W700714-S437

2

2

1

Selector Lever Cable Bracket Bolts

W715618-S437

3.3L Requires 4 Pieces, All Others Require 6 Pieces

1 For 3.3L, 2 For
All Others

4

Torque Converter Nuts

LB5Z-3B498-A

1

1

1

Axle Pinion Stem Circlip

L1MZ-4A015-B

1

1

1

Front Axle Pinion Stem O-ring

L1MZ-3B478-A

1

1

1

Front Driveshaft Boot Clamp

L1MZ-4421-A

1

1

1

Front Driveshaft Boot

W719511-S439

3 Pieces Required If Driveshaft Is Disconnected At Only One End, 6
Pieces Required If Coupler Or Driveshaft Alignment Bushing Are
Replaced

1 Or 2

4

W716375-S900

8

2

5

Transfer Case Bolts (4WD)

W719431-S439

RWD Requires 2 Pieces, AWD Requires 3 Pieces

1

4

Transmission Mount Bolts

W520214-S440

1

1

2

Transmission Mount Nut

W721083-S439

4

1

4

Transmission Crossmember Bolts

W719413-S439

2

1

4

Middle Subframe Bolts (3.0L)

W716979-S439

2

1

4

Rear Subframe Bolts (3.0L)

W719699-S442

3.0L Requires 2 Pieces, 3.3L Requires 4 Pieces

2 For 3.0L, 4 For
3.3L

1

Driveshaft Flex Coupling Bolts

Catalytic Converter Nuts

L1MZ-6L612-B

1

1

1

W719698-S900

3.0L Require 2 Pieces, 2.3L Require 3 Pieces

2 For 3.0L, 3 For
2.3L

1

Left Catalytic Converter Gasket (3.0L)

W714265-S442

4

1

4

XL-5-A

As Needed

As Needed

Motorcraft® Multi-Purpose Grease Spray

XT-12-QULV

As Needed

As Needed

Motorcraft® MERCON® ULV Automatic
Transmission Fluid

5L3Z-19A506A

As Needed

As Needed

XG-11

As Needed

As Needed

Motorcraft® High Temperature 4x4 Front Axle and
Wheel Bearing Grease

XT-10-QLVC

As Needed

As Needed

Motorcraft® MERCON® LV Automatic
Transmission Fluid (4WD) (All Markets Except
Canada)

CXT-10-LV6

As Needed

As Needed

Motorcraft® MERCON® LV Automatic
Transmission Fluid (4WD) (Canada Only)

XG-1-E1

As Needed

As Needed

Motorcraft® Premium Long-Life Grease

Catalytic Converter Studs
Catalytic Converter Nuts (3.3L)

Slip Yoke Grease (Grease - Chassis Lubrication)

Parts - Explorer Transmission Removal And Installation - Parts To Inspect And Replace Only If Necessary
Service Part Number Claim Quantity

Package Order Quantity

Number in Package Description

5L7Z-7D285-A

12345

SaleBestseller No. 1
TOPDON RLink J2534 Pass-Thru Programmer, OEM Reprogramming and Diagnostic Tool, Enhanced J2534 VCI, Supports J2534/D-PDU/CAN-FD/DoIP, Compatible with 18+ Vehicle Brands, No OE Software Provided
  • J2534 Pass-Thru Programmer: TOPDON RLink J2534 is an...
  • All-in-One OEM Diagnostics: This J2534 ECU programming tool...
  • Proven Performance You Can Trust: Backed by over 10000 real...
  • Integrated Excellence, Always Up-to-Date: Featuring the...
  • Efficiency Meets Versatility: Engineered to support three...
SaleBestseller No. 2
TOPDON RLink J2534 OEM Reprogramming and Diagnostic Tool, Enhanced J2534 VCI, J2534-Pass-Thru for J2534/D-PDU/CAN-FD/DoIP, Supports 18+ Vehicle Brands, No OE Software Provided
46 Reviews
TOPDON RLink J2534 OEM Reprogramming and Diagnostic Tool, Enhanced J2534 VCI, J2534-Pass-Thru for J2534/D-PDU/CAN-FD/DoIP, Supports 18+ Vehicle Brands, No OE Software Provided
  • [J2534 Pass-Thru Programmer] - TOPDON RLink J2534 is...
  • [All-in-One OEM Reprogramming and Diagnostics] - When...
  • [Tested, Trusted, and Proven for Accuracy] - TOPDON RLink...
  • [One-Click Installation, Continuous Updates] - The exclusive...
  • [Works with Windows Compatibility and OEM Software...

Last update on 2026-06-21 / Affiliate links / Images from Amazon Product Advertising API


 

If the PDF is very large, it may not load in the preview below.

Download PDF [863.47 KB]


Some older TSBs had multiple PDFs — visit the NHTSA Website to view all PDFs.

If the TSB PDF does not show, download or view it on the NHTSA Website.

Click on the (+) Plus Sign

Then Click on Associated Document(s)


Search NHTSA Database for Recalls

View Latest Recalls


Search NHTSA Database for Vehicle Investigations

View Latest Vehicle Investigations


Search NHTSA Database for Vehicle Complaints

View Latest Vehicle Complaints


TSB/Document ID: TSB 25-2300

Replacement Service Bulletin Number:

MFR Communication Date: 2025-08-16

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: ELECTRICAL SYSTEM

MFR Component System:

MFR Component Subsystem:


Previous TSB

Next TSB



SaleBestseller No. 1
OBD2 Scanner Diagnostic Tool XTOOL A30M V2.0, 2026 Wireless Bidirectional Code Reader, 26 Reset, All System, Crank Sensor Relearn, EPB, Throttle Relearn, Lifetime Free Updates, Android & iOS
  • Stay Updated with Lifetime Access: This obd2 scanner includes lifetime free software updates for all app service functions. With a single payment, enjoy full access to diagnostics, reset tools, and maintenance features — zero subscription fees. A budget-friendly choice for weekend mechanics, home car owners, and DIYers, supporting vehicles from 1996 onward. Come to us with your VIN to check compatibility.
  • Full Bidirectional Control/Active Tests & Stable Wireless Connectivity: This car code reader features full bidirectional control, allowing you to send commands to the vehicle's ECU for active tests on components such as fuel pumps, injectors, A/C clutches, windows, sunroofs, and more. This car scanner diagnostic tool helps DIYers quickly diagnose and test vehicle parts, cutting down troubleshooting and repair time. With BT 4.0 wireless connectivity, you can enjoy cable-free diagnostics up to 33 feet. Stand in your garage and test windows, wipers, or even engine components—all without needing to move around your car.
  • Portable Car Scanner with 26 Special Functions: Scheduled vehicle maintenance with the A30M car diagnostic scanner can keep your vehicle in peak condition and save you big on dealership trips. The XTOOL A30M obd2 scanner diagnostic tool features essential reset and relearn functions, such as Oil Reset, EPB Reset (Electronic Parking Brake Release), SAS, ABS Brake Bleeding, Throttle Body Relearn, Injector Coding, Crank Sensor Relearn, Headlight Adjustment, and Tire Size Reset. Note: Service functions may vary by vehicle model – check compatibility beforehand!
  • Wide Compatibility CAN FD & FCAeBay logo Autoauth: This obd2 scanner diagnostic tool is compatible with over 85+ car brands from the U.S., Europe, and Asia, providing extensive coverage through a BT connection with your smartphone or iPad. Now upgraded to support the latest protocols, it includes FCAeBay logo AutoAuth access for ChryslereBay logo, JeepeBay logo, DodgeeBay logo, and FiateBay logo (2018+), and supports CAN FD for GM (2020+) models, giving you greater access to newer vehicles and systems. Note: The FCAeBay logo AutoAuth account is not included with the device. Users must register and pay separately through the official FCAeBay logo AutoAuth website to access diagnostic functions for vehicles that require it.
  • Up to 8 Live Data Streams Graphing – Real-Time Graphing for Deeper Insight: This car scanner supports up to 8 live data streams simultaneously with intuitive, real-time graphing. Gain comprehensive insights into your vehicle’s performance, making it easier to spot issues, detect trends, and make informed diagnostic decisions with confidence.
SaleBestseller No. 2
XTOOL D5S OBD2 Scanner, 16 Resets, Car Scanner for Engine ABS SRS Transmission, Crank Sensor Relearn, Throttle Relearn, EPB, Code Reader for Cars and Trucks, CAN FD&FCA Scan Tool, Lifetime Free Update
  • Comprehensive OBD2 Scanner with 16 Resets: The XTOOL D5S car code reader and vehicle reset tool provides an advanced diagnostic solution with 16 commonly needed reset functions, including Electronic Parking Brake Reset (EPB Reset), SAS, BMS Reset (Battery Test), Throttle Body Relearn, TPMS Reset, ABS Bleeding, Injector Coding, Gearbox Match, Suspension Adjustment, Headlight, Window Initialization, Crank Sensor Relearn and more. Equipped with CAN FD Protocol and FAC AutoAuth, the D5S obd2 scanner diagnostic tool ensures compatibility with a broad range of modern vehicles, allowing users to address common maintenance needs quickly. NOTE: Please Check the Compatibility before ordering.
  • 4 Main System Car Scanner & Full OBD2 Diagnostics: The XTOOL D5S car code reader is ideal for home mechanics, DIYers, and professionals, providing access to Transmission/Engine/ABS/SRS systems to read DTCs, Live data can be displayed in text or up to 4 PID data graphs, along with full OBD2 diagnostics to check the engine light on, other obd2 issues and routine maintenance. This car diagnostic scanner ensures you can keep your vehicles in top condition, avoiding costly repairs or unexpected breakdowns. NOTE: Some vehicles display three systems after connection because the transmission and engine of some vehicles are integrated into one.
  • Check Engine Code Reader & Real-Time Engine Monitoring: Whether you're a car owner, a DIYer, or run a repair shop, the XTOOL D5S obd2 scanner diagnostic tool makes engine diagnostics fast and frustration-free, reading and explaining trouble codes in seconds—no confusion. Check live data like fuel trim, 02 sensor voltage, RPM, and coolant temp to pinpoint mis~fires, rough idle, or sensor issues. After repairs, simply use the D5S check engine code reader and reset tool to turn off the check engine light and confirm the problem’s fixed—saving time, money, and unnecessary shop visits. - Note: If the check engine light comes back on, it indicates the original problem still exists.
  • Portable Car Scanner for ABS and SRS: XTOOL D5S gives you peace of mind when ABS or airbag warning lights come on. It reads and clears ABS codes to help you fix brake sensor, traction control, or wheel speed issues, and supports ABS bleeding after repairs like caliper or master cylinder replacement. For airbag systems, it scans and clears SRS codes related to airbags, seatbelt tensioners, and crash sensors. Whether you're doing repairs at home or running a small shop, the D5S is a cost-effective solution for safety diagnostics. Note: If a fault code returns after clearing, it usually means the issue hasn’t been fully resolved. Please check the compatibility before ordering.
  • Transmission Warning Light ON? Here’s the Transmission Diagnostic and Reset Tool You Need: The XTOOL D5S is more than just a basic car scanner—it’s an easy-to-use transmission diagnostic tool. From rough shifts to slipping gears, the D5S lets you read and clear transmission trouble codes, monitor real-time TCM data, and perform transmission resets after fluid changes or repairs. Whether you’re a hands-on car owner or a pro running a busy shop, this OBD2 scanner with transmission functions helps you catch problems early—saving you time, money, and future headaches.. Note: Clearing fault codes is equivalent to a reset on some vehicles, but not all. For help, contact XTOOL Tech Support.
SaleBestseller No. 3
XTOOL D8W Wireless Bidirectional Scan Tool, AI-Assisted OBD2 Scanner with Topology, 3-Year Updates, ECU C0ding, PMI, 42+ Resets, Full Diagnostic Scanner for Car, Crankshaft Relearn, FCA/CAN FD/DoIP
  • AI-Assisted Wireless Car Diagnostic Scanner Puts $2,000 Scan Tools to Rest: Upgrade Ver. of D8BT/D7W, wireless ver. of D8S, XTOOL D8W obd2 scanner diagnostic tool targeted for professional US mechanics/workshops/family garage, with 64 GB high-end hardware, 20X faster Built-in WIFI connection, More Stable than BT, packs high-level comprehensive, easy to use AI Assistance features: Topology Mapping, ECU C0ding, PMI Function, 4K+ Active Tests, All System Diagnosis, 42+ Maintenance and more, FCAeBay logo/CAN FD/DoIP, Pre/Post Scan, Diagnostic Report V2.0, etc. offers the “dealership” diagnosis, isn’t it a Top Pick Scan Tool in this budget
  • Super Powerful WI-FI Communication, Extraordinary Built-in Wireless Connectivity: The WI-FI connection, the advanced version of BT, enables the D8W car scanner diagnostic tool to connect directly to vehicles more quickly, easily by simply plugging in the VCI, with the built-in Wi-Fi inside. No additional WiFi signal is required. Its Max high-speed 64 Mbps transmission speed, 33 ft-66 ft or further diagnostic distance, and stable connectivity, makes this obd 2 scanner the winner surpasses traditional BT scanners, more stable, faster, supports longer distance, convenient, and easy to plug and play
  • Topology Mapping/AI-Assisted OE-Level Full Systems Diagnostics/Bi Directional Scan Tool/4000+ Active Test: D8W topology scan tool can scan, display all modules with a color topology structure, and view faults at a glance, comparable to other $1,200 to $2,000 obd scanners in the market. Its AI-powered system instantly analyzes fault codes and diagnostic reports for faster and precise repair solution. It also features full-featured bidirectional ability such as Compression Test, Mirror/Sunroof Test, and more active tests, save costs from "dearlership", covers more vehicles for ChryslereBay logo 2018+. Please check compatibility with XTOOL before purchase, AI is just for reference
  • Advance ECU Configuration/PMI: XTOOL D8W advanced automotive scanner diagnostic tool has the abilities for BENZ/for BMWeBay logo/for MitsubishieBay logo are designed to unleash the hidden function like turn off the seat belt buzzer and improve car performance. New launched PMI function provided by XTOOL D8W car code scanner for FordeBay logo, for LincolneBay logo, for MazdaeBay logo supports restore full ECU operation into new modules to finish replacement. Note: Please check compatibility with VIN, and Modules
  • 42+ Services/Calibration/Initialization/Matching/Relearn Functions: D8W wireless bidirectional obd2 scanner performs more than 42 comprehensive service functions for 10,000+ vehicles including Oil reset, EPB, SAS, Throttle, BMS reset, ABS Bleed, injector c0ding, Fuel Trim Reset, Cylinder Power Balance, Cam Crank Sensors Relearn, VIN Writing, Fuel Injector Balance, Language Change, Auto Stop/Start Reset, A/F Reset, PMI function, etc. Note: Special Functions do NOT work on all cars

Last update on 2026-06-21 / Affiliate links / Images from Amazon Product Advertising API


 

This product presentation was made with AAWP plugin.

Share to...